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SolidWorks Session 5

SolidWorks Session 5. Ferdowsi University of Mashhad Dr. Behnam Moetakef Imani. Sweep. Sweep creates a base, boss, cut, or surface by moving a profile (section) along a path, according to these rules:

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SolidWorks Session 5

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  1. SolidWorks Session 5 Ferdowsi University of Mashhad Dr. Behnam Moetakef Imani

  2. Sweep • Sweep creates a base, boss, cut, or surface by moving a profile (section) along a path, according to these rules: • The profile must be closed for a base or boss sweep feature; the profile may be open or closed for a surface sweep feature. • The path may be open or closed. • The path may be a set of sketched curves contained in one sketch, a curve, or a set of model edges. • The start point of the path must lie on the plane of the profile. • Neither the section, the path,nor the resulting solid can be self-intersecting. • The guide curve must be coincident with the profile or with a point in the profile sketch.

  3. Simple sweep • to create a sweep feature a cross-section and a path are required. • The profile is typically perpendicular to the path, although this is not a requirement. • The profile (cross-section) can change along the path, but the overall shape must remain the same.

  4. Sweep • Sweep is one of the advanced feature in SolidWorks • Sweep can create: • a base, • boss, • cut, • or surface • by definition, moving a profile(section) along a path, will create a sweep feature.

  5. controlling the size, orientation, and position of the cross-section as it travels through the sweep. No trajectory controlled interpolation trajectory controlled interpolation

  6. Sweep Steps of creating a simple sweep feature • Sketch a closed, non-intersecting profile on a plane or a face. • Create the path for the profile to follow. Use a sketch, existing model edges, or curves. • Swept Boss/Base or Swept Cut or Swept Surface • Select a sketch in the graphics area for Profile • Select a sketch in the graphics area for Path

  7. To Create a Sweep

  8. Sweep • Sweeps can: • Use guide curves (more advanced) • Be created with multiple profiles • Be created as thin features

  9. Introducing Guide Curve and Path Path – vertical sketch through ellipse Guide curve – spline Profile - ellipse • Path and guide curve length • The path and the guide curves may differ in length. • If the guide curves are longer than the path, the sweep is as long as the path. • If the guide curves are shorter than the path, the sweep is as long as the shortest guide curve

  10. Pierce constraint Pierce relation • It acts as if the 3D curve is a length of thread and the sketch point is the eye of a needle where the thread pierces the needle eye. • The Pierce relation is most important in the Sweep feature when it is applied in the profile sketch between endpoints, center points, or sketch points and the out-of-plane guide curves. • This is because the Pierce relation determines how the profile sketch will be solved when it is moved down the sweep path to create intermediate profiles.

  11. Sweep with Guide curve

  12. Orientation/Twist Control Options

  13. Orientation/Twist Control Options

  14. Orientation/Twist Control Options

  15. Orientation/Twist Control Options

  16. Sweep follow 1st and 2nd guide curve

  17. Orientation/Twist Control Options

  18. Orientation/Twist Control Options

  19. Guide Curves

  20. GuideCurves: Merge Smooth Faces

  21. Start/End Tangency

  22. Thin Feature

  23. Solid sweep • cut sweeps • The most common usage is in creating cuts around cylindrical bodies. • This option would also be useful for end mill simulation. Tool body and path Cut sweep sweep cut along a non-tangent path(to check)

  24. Solid sweep • how Solid sweep handles a tool body following a helix path • When you select Follow path for the Orientation/twist type, and None for Path alignment type, the tool body correctly follows the tangents of the helix path

  25. Solid sweep • To keep the tool body perpendicular to a reference as it follows a helix path, • select Direction Vector for Path alignment type, • select a direction to which the tool body remains perpendicular, for example, the normal to the planar end face of a cylinder. • The tool body remains parallel to the end face as it follows the helix path along the cylinder. • - This functionality is important for the tool machining market

  26. Solid sweep • Tool body must: • Be a 360-degree revolved feature. • Contain only analytical geometry, such as lines and arcs • Not be merged with the model. For cut sweeps only, when you select Solid sweep, the path must be tangent within itself (no sharp corners) and begin at a point on or within the tool body profile.

  27. Sweep and solid sweep assignment Orientation/twist type : Follow path Path alignment type : None

  28. Loft

  29. To Create Loft

  30. A common Loft example • سر چکش زیر را با loft مدل نمایید.

  31. Loft Property Manager : Guide Curves

  32. Loft Types

  33. Loft : Centerline

  34. Loft : Guide curve and non-planar profile

  35. Loft : with Start and End Constraints

  36. Loft : with Start and End Constraints

  37. Loft : with Start and End Constraints

  38. Loft : Split Line

  39. تمرین • مته به قطر خارجی mm 20 را مدل نمایید. کلیه ویژه گی های عملکرد مدل شود. • قطعه زیر impeller را به صورت یک جسم صلب مدل نمایید. سطوح پره فقط با یک سطح مدل شود. کلیه لبه های تیز fillet یا پخ زده شود.

  40. 3- با استفاده از دستور solid sweep و منحنی helix با گام متغیر دو نوع پیچ انتقال زیر را ایجاد نمایید. توجه نمایید که نوک ابزار کروی است.

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