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Microproducts Breakthrough Institute Overview

Microproducts Breakthrough Institute Overview. Rich Peterson Ward TeGrotenhuis Brian Paul Terry Hendricks Goran Jovanovic Dan Palo Kevin Drost Pacific Northwest Chih-hung Chang National Laboratory Oregon State University. ONAMI Mission.

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Microproducts Breakthrough Institute Overview

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  1. Microproducts Breakthrough Institute Overview • Rich Peterson Ward TeGrotenhuis • Brian Paul Terry Hendricks • Goran Jovanovic Dan Palo • Kevin Drost Pacific Northwest • Chih-hung Chang National Laboratory • Oregon State University

  2. ONAMI Mission GrowOregon’s nanoscience and microtechnology innovation capacity to leverage outside investment: • Compete nationallyfor research $$ growth via collaborations among OHSU, OSU, PNNL, PSU and UO • Attract private capitalto Oregon startups seeded by a professionally managed ONAMI “gap” fund

  3. ONAMI Shared Facilities* Nano-Materials Characterization Commercialization *not an exhaustive list of OUS-based labs offering services/collaboration to industry

  4. Microproducts Breakthrough InstituteAn ONAMI Facility – Jointly Operated by OSU/Pacific Northwest National Laboratory Goals • Provide basic science “infrastructure” to support technology development of Microchannel Process Technology (MPT) and Microreactor-Assisted Nanomanufacturing (MANX) • Development of innovative “early” product and process technology for a wide range of public and private sector applications • Support of MPT and MANX education at OSU by enabling collaboration with industrial partners • Private sector partnering for the development of specific devices and technology suites • Economic development in the Pacific Northwest Enabling High Technology Commercialization by Accelerating the R&D of Emerging Microchannel and Nanomanufacturing Process Technologies

  5. Heat and Mass Transfer Microchannel Process Technology If we reduce Dmacro by 10, Lmicro is reduced by 100. L DH Macrochannel Microchannel where DH is the hydraulic dia. and D is the fluidic diffusivity • Microchannel Array

  6. Micro Energy and Chemical SystemsHeat Exchanger Comparison

  7. Microchannel Benefits

  8. Microfluidic Technology Micro Total Analysis Systems (µTAS) Microchannel Process Technology (MPT) Channel Dimensions < 100 µm 25 µm < Channel Height < 250 µm pL or nL Fluid Volume >> 100 mL/min Application Temperature lower higher Analytical Microfluidics Arrayed Microfluidics MEMS ENERGY CHEMICAL Inkjet Print Heads Microelectronic Cooling Lab-on-a-chip Drug Delivery Automotive Heat Pumps Person Portable Cooling DNA Diagnostics Portable Power Generation Cell sorting Biodiesel Synthesis Single Cell Analysis Water Purification Fuel Reforming Proteomics Point-of-use Nanomaterial Synthesis Kidney Dialysis Biopolymer Synthesis At-Home Sensors Cytosensors CHEMICAL Blood Processing BIOLOGICAL BIOMEDICAL

  9. Emerging Industry Fuel Processing Chemical Processing Nanomaterial Synthesis Heating & Cooling Separations life microsystems

  10. “Number Up” Channels 200 µm wide channels • Patterning: • machining (e.g. laser …) • forming (e.g. stamping …) • micromolding channel header • Channels • 200 µm wide; 100 µm deep • 300 µm pitch • Lamina (24” long x 12” wide) • ~1000 µchannels/lamina • 300 µm thickness channels Single Lamina

  11. “Number Up” Laminae • Laminae (24” long x 12” wide) • ~1000 µchannels/lamina • 300 µm thickness • Patterning: • machining (e.g. laser …) • forming (e.g. stamping …) • micromolding 12” 24” 24” Cross-section of Microchannel Array 12” 12” • Device (12” stack) • ~ 1000 laminae • = 1 x 106 reactor µchannels • Bonding: • diffusion bonding • solder paste reflow • laser welding …

  12. “Number Up” Devices 12” 24” 12” Microchannel Reactor • Laminae (24” long x 12” wide) • ~1000 µchannels/lamina • 300 µm thickness • Device (12” stack) • ~ 1000 laminae • = 1 x 106 reactor µchannels • Interconnect • welding • tapping • Bonding: • diffusion bonding • solder paste reflow • laser welding … Bank of Microchannel Reactors (9 x 106 microchannels)

  13. Arrayed Microchannel Manufacturing Fab MBI 0.3 FTE ONAMI Extension Director Business Assessment MPT Research Application Development Supply Chain Partners Biz partner New devices Commerciali-zation Business partners Capability Development Industrial Partners Processes Platforms 3.0 FTE MBI staff currently exists

  14. Micreactor-Assisted NanomanufacturingGreener, Safer, Cheaper Processing of Nanomaterials

  15. Oregon Process Innovation Center Nanotech Business Partners 3.0 FTE MBI staff currently exists

  16. MBI Buildout Current Ph 2 • ONAMI $9.5M Facilities • 14 labs + 16 offices • AMM pilot production • Infrastructure • Nanomfg Equipment • Oregon BEST • Novel Process Equip • Process Diagnostics Pilot Production Test Test Proto- typing Test

  17. Capabilities • Design Studio • Fab • Shells • Surfaces • Characterization • Machine Shop • Concept Development and Solid Modeling • Solidworks • Functional Analysis and Computational Fluid Dynamics • COMSOL (Finite Element) • Fluent (Finite Volume) • Manufacturability Analysis and Thermal and Stress Analysis • Abaqus (Finite Element) • Cosmos (Finite Element)

  18. Capabilities • Design Studio • Fab • Shells • Surfaces • Characterization • Machine Shop Courtesy of DOE NETL • Laser micromachining • Deep UV (266 nm) • UV (355 nm) • Green (532 nm) • Isotropic etching • microEDM • Electrochemical etching • Electroforming • Microembossing • Nanoimprinting • Injection molding • CNC micromilling • Ultrasonic machining

  19. Capabilities • Design Studio • Fab • Shells • Surfaces • Characterization • Machine Shop Courtesy of DOE NETL • Diffusion bonding • Diffusion brazing • Diffusion soldering • Solder paste bonding • Laser transmission welding • Thermal adhesive • UV adhesive • Pressure-sensitive adhesive • Solvent welding • Ultrasonic welding

  20. Capabilities • Design Studio • Fab • Shells • Surfaces • Characterization • Machine Shop • Plasma Cleaning/Prep • Sputtering • Atomic Layer Deposition • Microreactor-assisted Nanoparticle Deposition • Microreactor-assisted Solution Deposition • (Molecular Beam Epitaxy)

  21. Capabilities • Design Studio • Fab • Shells • Surfaces • Characterization • Machine Shop • Laser scanning microscope • Contact profiler • Optical microscopes at all mags with video/image capture • Gas chromatography • Liquid chromatography • Scanning electron microscope

  22. Supplier Interactions • Desired interactions • Microforming • Microbrazing • Adhesive bonding

  23. Industry Partnership Process Development Market Development Technology Development • Supply Chain Partners • Existing companies • Small & medium sized • Leverages capabilities • Business Partners • Entrepreneurs • Marketeers • Existing businesses product designs research needs apps process licenses, manufacturability product licenses Microproducts Breakthrough Institute • Technology Partners • Large companies • Technology “off-the-shelf” • Equipment, methods, • platform technology

  24. Industrial Outreach

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