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…A World Of Ultimate Piping Solutions. PowerPoint Presentation
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…A World Of Ultimate Piping Solutions.

…A World Of Ultimate Piping Solutions.

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…A World Of Ultimate Piping Solutions.

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  1. …A World Of Ultimate Piping Solutions. Tube Products Incorporate Vadodara, India ---ISO 9001 & PED

  2. …A World Of Ultimate Piping Solutions. ---ISO 9001 & PED

  3. …The Organization – At a Glance • Made a positive start in the year 1982. • First plant in GIDC, Makarpura, Vadodara to manufacture Industrial Flanges. • Expanded for providing comprehensive end – to – end engineering solutions in Piping, Forging • &Heat Transfer. • ISO certification in the year 1998, PED certification in the year 2007. • Five Hi – Tech manufacturing units in Vadodara, at present. • Total combined spread area of more than 15 Lac Sq.Ft. • Plants equipped with latest Hot & Cold Pipe Forming, Induction Bending, Forging, Heat • Treatment, Machining,Profile Cutting, Welding, Material Testing & Handling Equipments. ---ISO 9001 & PED

  4. …The Organization … Contd. • ManufacturesWidest Assortmentof precisionSeamless & Welded B/W fittings, Forged S/W & • Threadedfittings, Flanges, LR Induction Bends, Prefabricated Pipe Spools & Special • Customized Products in SS, AS, CS & LTCS, in India. • Strict Conformance toASTM, ASME, ANSI, API, BS, DIN, IS, IBR, JIS, MSS, NACE etc. • Products inspected & certified by TPIA - BV, TUV, EIL, Llyods, LRA, PDIL, TDC, DNV, Mecon, IBR, SGS. • Business Approvals from EIL, Toyo Engineering, UHDE India, IOT Infrastructure, PDIL, Mecon Limited, • AirLiquide, BPCL, CPCL, HPCL, IOCL, ONGC, GAIL, NTPC, SAIL, Gujarat State Petronet Limited, Galfar • Engg.& Contracting, KNPC Kuwait, PDO Oman, Al Turki Enterprises, Alexandria Fiber Co. SAE etc. • Raw Materials from Essar, Sail, JSW, JSL, Tata Steel, MSL, Sumitomo, JFE, Acerinox, Tubacex etc. • Very Strong presence in bothDomestic & International markets. ---ISO 9001 & PED

  5. Our Mission ------------- Westrive to be an integral, irreplaceable part of our customers’ business, in the core areas of Piping & Tubing, Forging and Heat Transfer. We exist for You ! ---ISO 9001 & PED

  6. Our Vision -------------- We must endeavor to be the most preferred & valued business partner of our customers, through the application of our core value system. We exist for You ! ---ISO 9001 & PED

  7. Our Core Value System ------ Teamwork with Trust. Performance with Passion for Excellence. Interface with Integrity. 2 x TPI We exist for You ! ---ISO 9001 & PED

  8. …Business Activities Manufacturing – Seamless / Welded B/W, S/W, Threaded Pipe Fittings, Flanges LR Bends, Pipe Spools, Forgings, Special Tailor made products Distribution of Value Added Products – Pipes & Plates Ancillary Services – Heat Treatment, Quality Testing, Engineering Design, Warehousing ---ISO 9001 & PED

  9. …TPI – A World Of Ultimate Piping Solutions Pipes Pipe Fittings Heat Treatment Quality Lab Plates & Profiles Flanges We exist for You ! Forgings LR Induction Bends Tailor Made Products Pipe Spools Engineering Design Warehousing ISO 9001 & PED

  10. …Business Activities • Manufacturing • Seamless / Welded B/W, S/W, Threaded Pipe Fittings, Flanges • LR Bends, Pipe Spools, Forgings, Special Tailor made products ---ISO 9001 & PED

  11. … Pipe Fittings ---ISO 9001 & PED

  12. … Pipe Fittings Sour Service/H2S, NACE, IGC, IBR optional as per requirements. • Seamless B/W Fittings • Material Standards : ASTM A234, A403, A420, A860, B366, MSS SP – 75, IS 1239 etc. • Dimensional Standards : ASME/ANSI B16.9, B16.28, MSS SP – 43, SP – 75, DIN 2605, 2606 etc. ---ISO 9001 & PED NB Range – Indicative, Other Sizes & Standards can be undertaken on discussions.

  13. … Pipe Fittings Sour Service/H2S, NACE, IGC, IBR optional as per requirements. • Welded B/W Fittings • Material Standards : ASTM A234, A403, A420, A860, B366, MSS SP – 75, IS 1239 etc. • Dimensional Standards : ASME/ANSI B16.9, B16.28, MSS SP – 43, SP – 75, DIN 2605, 2606 etc. ---ISO 9001 & PED NB Range – Indicative, Other Sizes & Standards can be undertaken on discussions.

  14. … Pipe Fittings Sour Service/H2S, NACE, IGC, IBR optional as per requirements. • Forged S/W & Screwed Fittings • Material Standards : ASTM A105, A182, A312, A320, A333, A350, IS 1239 etc. • Dimensional Standards : ASME/ANSI B16.11, B36.10, MSS SP – 79, SP – 83, SP – 95, SP – 97, • BS 3799, IS 1239 etc. ---ISO 9001 & PED NB Range – Indicative, Other Sizes & Standards can be undertaken on discussions.

  15. … Pipe Fittings Sour Service/H2S, NACE, IGC, IBR optional as per requirements. • Forged S/W & Screwed Fittings … Contd. • Material Standards : ASTM A105, A182, A312, A320, A333, A350, IS 1239 etc. • Dimensional Standards : ASME/ANSI B16.11, B36.10, MSS SP – 79, SP – 83, SP – 95, SP – 97, • BS 3799, IS 1239 etc. • Other Forged Fittings : • Plugs (Hex, Round & Square), Union, Boss, Pipe Nipples, Swage Nipple (Concentric, Eccentric), Bush, Elbowlets, Threadolets, Socolets, Nippolets, Laterolets, Sweepolets – NB ½” – 4”. • Weldolets – NB ½” – 36”. • Flangolets & Thermowell – NB ½” – 2”. ---ISO 9001 & PED NB Range – Indicative, Other Sizes & Standards can be undertaken on discussions.

  16. … Flanges ---ISO 9001 & PED

  17. … Flanges Sour Service/H2S, NACE, IGC, IBR optional as per requirements. • Forged & Plate Flange • Material Standards : ASTM A105, A182, A203, A350, A694, IS 2062 etc. • Dimensional Standards : ASME/ANSI B16.5, B16.47, B16.48, MSS SP – 44, API 590, API 605, • AWWA C207, BS 10, DIN 2633 etc. Slip On (SORF) – NB ½” – 120” Blind – NB ½” – 120” Threaded – NB ½” – 24” Single Blind – NB ½” – 24” Socket Weld (SWRF) – NB ½” – 4” Spectacle (Blind) – NB ½” – 24” Weld Neck (WNRF) – NB ½” – 60” Orifice – As per drawing Lap Joint (LJFF) – NB ½” – 24” Spacer – NB ½” – 24” * Please refer to standards for details. Flat Face, Raised Face, Ring Type Joint as per requirements. ---ISO 9001 & PED NB Range – Indicative, Other Sizes & Standards can be undertaken on discussions.

  18. …Tailor Made Special Products … Fittingly Yours

  19. … Tailor Made Special Products • Special Radius & Angle Bends & Elbows • Flow Tee • Y – Piece • Bar Tee • Hot Tap Sleeve Tee • Jacketed Fittings • Lateral Tee • Miter • Plate Profiles… etc. Especially tailor made to your designs. Sour Service/H2S, NACE, IGC, IBR optional as per requirements. ---ISO 9001 & PED Call us to explore more !!!

  20. … Major Projects Serviced …Flow Tee ---ISO 9001 & PED GSPL – Gujarat State Petronet Ltd., GAIL – Gas Authority of India Ltd.

  21. … Major Projects Serviced …Lateral 45 ---ISO 9001 & PED HMEL – HPCL Mittal Energy Limited

  22. … Major Projects Serviced …Lateral 45 ---ISO 9001 & PED

  23. … Major Projects Serviced …Miter ---ISO 9001 & PED

  24. … LR Induction Bends ---ISO 9001 & PED

  25. … LR Induction Bends • Induction Bending– A controlled process of bending Pipes through Induction Heating of a • localized cross section of a Pipe, using HF induced electrical current. • Induction Coil is placed around the Pipe to be bent. • Coil heats a narrow circumferential zone of Pipe to appropriate bending temperature, • 730˚ C - 1100˚ C. • At the bending temperature, Pipe is gradually moved through the heating ring while a • bending moment is applied to the heated area. • After bending, Pipe is either forced or naturally cooled as per applicable qualified bending • procedure. ---ISO 9001 & PED

  26. … LR Induction Bends … LR Induction Bends INDUCTION BENDING LINE DIAGRAM ---ISO 9001 & PED

  27. … LR Induction Bends … LR Induction Bends PROCESS FLOW CHART RECEIVING OF BARE PIPE END PREPARATION INSPECTION OF BARE PIPE NON DESTRUCTIVE TEST HOT PULLED INDUCTION BEND MARKING END PROTECTION HEAT TREATMENT (OPTIONAL) HYDROSTATIC TEST PACKING DISPATCH DIMENSIONAL INSPECTION ---ISO 9001 & PED

  28. …Why Induction Bends • Better Work Quality - Induction Bends have • - Precise Dimensional Controls & Accuracies (radius, angle, ovality, wall thinning) • Uniform Mechanical Properties (Hardness) • Better Surface Finish – No Pipe Wrinkling & Warping, Reduced Oxidation or De – Carbonization due to • instantaneous heating, Little impurities or scratches on the inner surface • compared to bends from other techniques. • Integrity of Pipe Work • Induction Bending Reduces the need for welded or mechanical joints, results in Integrity of finished pipe • work. • Processing Flexibility • Wide range of type, quality, wall thickness & diameter materials can be processed. • Multiple & Compound Bends can be produced from a single straight pipe with minimal distortion. ---ISO 9001 & PED

  29. …Why Induction Bends … Contd. • Tight & Long radii bends can be produced with ease, without any sectional & metallurgical effects. • No significant special tooling required for customized bends. • Pipe Work Design Optimization • Induction bends enable pipe work systems design using optimum bend construction resultingin long • term energy savings in operating the system. • Time Saving • Induction bending does not require any sand filling or inner mandrel insertion. Bending & product • Inspection times are considerably lesser, making the process cost effective. ---ISO 9001 & PED

  30. …TPI’s Inductavantage • TPI’sInductavantage Induction Bending capabilities offer array of possibilities • toprecisely bend (single & multiple) many input pipe materials in CS, AS & SS. • High Quality Bends are produced in strict conformance to international specifications • API – 5L, MSS – SP – 75, ASME B – 31.1, ASME B – 31.3, ASME B – 31.4, ASME B – 16.9, • ASTM – A – 234, PFI – ES – 24, ISO – 15590 – 1, DNV – 2000, EIL Specifications. • Strong emphasis on usage of best raw materials & controlling process parameters, result in • production of dimensionally accurate & mechanically sound bends with high • repeatability. • Multiple quality checks & tests guarantee shipments of 100% defects less materials to • customers. Each & every bend is ‘Pig’ tested. • In house Hydro testing for bends, as per customers’ requirements. ---ISO 9001 & PED

  31. …TPI’s Bending Capabilities ---ISO 9001 & PED * Bend Radius of max. 7315 mm can be done.

  32. … Major Projects Serviced …Bends ---ISO 9001 & PED

  33. … Major Projects Serviced …Bends ---ISO 9001 & PED

  34. … Major Projects Serviced …Bends ---ISO 9001 & PED

  35. … Major Projects Serviced …Bends ---ISO 9001 & PED

  36. … Major Projects Serviced …Bends ---ISO 9001 & PED The List goes on… Please Visit our Website www.tubeproducts.in for more experience details.

  37. …Pipe Spools ---ISO 9001 & PED

  38. …Pipe Spools • Pipe Spool is an assimilation of piping components, joined together. • Often spools are flanged to facilitate connection to other spools. • On – Site Fabricated Spools V/S Off – Site Fabricated (in controlled environment). • Off Site Fabrication by Specialists in Advanced Countries V/S predominantly On • Site Fabrication in India. • Specialists work with defined Quality Management Criteria to ensure adherence to • required technical parameters. • Users increasingly benefit / gain from Off – Site Pre - Fabricated Spools. ---ISO 9001 & PED

  39. …Why Prefabricated Spools • Cost Savings in Fabrication, Inspection & Testing • Weather Independent Fabrication Minimizes Production Delays. • Lesser dependency on power availability, Avoiding unnecessary Time Delays. • Improved Safety in better manufacturing conditions than on – site. • Off site means less slag, abrasive dust, smoke & contaminants, unacceptable in hygienic industries. • Perfect answer to severe Skill & Labor shortage. Easier Workforce Management. • Economies of Scale Reduces Fabrication Cost in Mass Production, off – site. • Lesser Fabrication / Assembly Time, avoiding time & cost overruns. • Easier Management of Work Quality in controlled environments, Lesser Rework at site. • Better control on welding parameters, Lesser probability of Rework at site. • Very Little Investment in Fabrication & Testing Equipments for users. Radiography, MPI, UT, PMI, Hydro testsare • performed effectively in controlled workshop environment. • - Spools serviced under TPIA, ensuring 100% adherence to Quality Standards. • Weld less Induction Bends entail complete avoiding of welding pipe sections, Significant Cost Savings in • welding, radiography & material requirements. • Induction Bends have better quality. Reduces Product Failures. • Use of Induction Bends means lesser welding. Results in Piping System Soundness & reduces Product Failures. • Use of Induction Bends enable Pipe System Design Optimization. Results in Cost Savings in Energy used. ---ISO 9001 & PED

  40. …Why Prefabricated Spools … Contd. • Cost Savings in Materials Management • JIT deliveries of ready – to – fit spools to Save on Inventory Costs. • Cost Savings on Materials Management & Administration expenses. • Cost Savings on Material Handling, Damages, Pilferage. • Efficient & Better use of Limited Space at congested sites. • Savings in Warehousing Costs. • On time deliveries in full (OTIF) means lesser Follow Ups. • Hedging against Quantity Fluctuations. Quantity fluctuations may lead to saddling with slow or non – • moving items. • Cost Savings in Working Capital Management • Efficient material procurement to result in lesser Inventories & Working Capital requirements. • JIT deliveries to help in Hedging against Price Volatility. ---ISO 9001 & PED

  41. …Progressive Stages in Pipe System Design Flow Diagrams Lay Out Diagrams Site Plans are drawn to show overall facility site & adjacent areas that may include roadways, railways, harbors etc. Site Plan for Piping facility Covers major equipments, main piping, operating Design Parameters like pressure & temperature Civil / Topographic drafting Group Process Flow Diagram Unit Plans show locations of all buildings, pipe racks & other important items in the unit. Shows arrangement of various components to be erected in the unit. Unit Plot Plan Process Engineering Group Covers Specifications pipe line numbers, direction of flow, all equipments, all valves, all instrumentation with controlling devices Piping Drawing Index Piping Group Mechanical Flow Diagram or P & ID Process & Instrumentation Diagram On approved Plot Plan, coordinates are assigned to mechanical equipments, pipe supports etc. Equipment Location Drawing Coordinates for foundations for equipments, structural support, control buildings etc. are shown. Foundation Location Drawing Covers piping, valves & instrumentation for basic plant utilities like water, gas, sewer drains etc. Mechanical Group Structural Drafting Group Plan View drawing showing mechanical equipments & vessels in the unit & pipes connecting them. Piping Configurations are added in this drawing after locations for equipments & foundations are established earlier. Utility Flow Diagram Piping Arrangement Drawing Mechanical Group Piping Group MTO Isometrics Provide detailed information on height measurements. Elevations & Sections ---ISO 9001 & PED

  42. …Where does TPI come in ? Site Plan Isometrics combine three dimensions of the object (height, width & depth) into a single view. Unit Plot Plan Eq. Loc. Drawing Found. Loc. Drawing Pipng Arange. Draw. Sections & Elevations Isometrics PFD P & ID UFD MTO Give us your Isometrics & Get your Pre Fabricated Pipe Spools to have maximum costs savings. Procurement ---ISO 9001 & PED

  43. …TPI’s Indicative Scope of Work • Collection of Isometrics from Customers. • Preparation of Engineering Details. • Working out the MTO requirements. • Submission of Engineering Details for approval/s. • Arrangement / Procurement of Raw Materials (Pipes, Plates, Valves, Instrumentation etc.). • Manufacturing of Pipe Fittings, Flanges, LR Induction Bends etc. • Fabrication & Assembly of Pipe Spools as per Isometrics. • Quality Testing – Hydro, NDE, Pig Test etc. as per requirements. • Stage Wise Inspections / Verifications as per requirements. • Coordination with TPIA. • Finishing – Sand Blasting, Application of Protective Coatings etc. • Numbering the Spools as per Isometrics. • Packing, if any. • Loading for Final Shipments. ---ISO 9001 & PED

  44. …Where does TPI Maximize Value for you ? ---ISO 9001 & PED

  45. …Where does TPI Maximize Value for you ? ---ISO 9001 & PED

  46. …Where does TPI Maximize Value for you ? ---ISO 9001 & PED

  47. … Major Projects Serviced …Spools ---ISO 9001 & PED

  48. … Major Projects Serviced …Spools ---ISO 9001 & PED

  49. … Major Projects Serviced …Spools ---ISO 9001 & PED

  50. … Major Projects Serviced …Spools ---ISO 9001 & PED