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Flexible machining cell F PZ - 250

The FPZ-250 is a flexible machining cell designed to high EC standards for precision work. With advanced features like axis strokes, ergonomic design, and efficient tool exchange options, this machine offers easy servicing and maintenance. Its accurate positioning, high-speed capabilities, and reliable cooling system make it a top choice for various materials processing. The FPZ-250 allows for multiple workpiece dimensions and optimized automation options for seamless production processes. Benefit from its precision, reliability, and ease of operation for superior manufacturing results.

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Flexible machining cell F PZ - 250

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  1. Flexible machining cell FPZ - 250

  2. Motor cooling unit Machine Electric cabinet FPZ- 250 Conveyor belt Hydraulics Pneumatics Lubrication Control panel

  3. Description / FPZ-250 • Machine basement  designed and produced in accordance with EC standards  stable construction  installed as independent unit  easily accessible  simple for servicing FPZ- 250

  4. Description/ FPZ-250 • X-axis  stroke 600 mm  v = 60 m/min  a = 6 m/s2  measuring laths 5μm Heidenhain • Y-axis  stroke 1200 mm  v = 100 m/min FPZ- 250  a = 6 m/s2, Option 10 m/s2  measuring laths 5μm Heidenhain • Z-axis  stroke600 mm  v = 60 m/min  a = 6 m/s2  measuring laths 5μm Heidenhain  pneumat. cylinder f. mass balancing

  5. Description / FPZ-250 • B-axis  twisting angle 360° 180° twist in 0,5 sec.  v = 190 u/min Md = 150 Nm Mmax. 300 Nm  blocking moment 1500 Nm  splitting accurancy +/- 5” FPZ- 250

  6. Description / FPZ-250 • Working area 650 x 600 x 400 mm  ergonomic and easily accessible for tool exchange machine fully protected by exhausting system  particles fall directly onto particles conveyor • Workpieces  maximal dimension 250 x 300 x 400 mm  Al die-castings, die-castings, forgings, other materials FPZ- 250

  7. Description/ FPZ-250 • Working spindle maximal 3 x 6- position tool exchanging unit  HSK 63  with cooling through spindle maximal 12 000 RPM  maximal power 15 kW at 100% ED (22,5 kW at 33% ED) • Cooling  MMS- with oil mist FPZ- 250  without emulsion  with emulsion up to 60 bar  with oil up to 60 bar

  8. Description / FPZ-250 • Jig clamping  HSK 100 with 4 brackets for orientation  with 6 hydraulic connections  2 pneumatic connections for workpiece line-surface inspection  2 pneumatic connections for workpiece clamping inspection  option for automated jig exchange FPZ- 250

  9. Machine feeding • Automatic by conveyor belt  conveyor belt through machine  positioning of two or more pallets on conveyor belt • Automatic by robot  feeding directly into jig  feeding into another jig • Manual FPZ- 250 • feeding into another jig

  10. Secondary times • Time between two machining operations  less than 1 sec • Tooling exchange  at turret block < 2,5 sec.  at tool exchanger < 1 sec. • Workpiece exchange  at pick-up system approx. 8 sec.  at pallet exchange approx. 6 sec. FPZ- 250

  11. Advantages in comparison with machining centres • Time between machining operations lower than 1 sec. • No problems with particles at machining in dry conditions (jig hanging) • Pick-up system of workpiece clamping  only one jig necessary  no need on separate feeding device and/or robot • Easy to connect into system • Machining from 5 sides possible • Simultaneous 4-axis machining possible FPZ- 250

  12. Advantages-general • Spindle with workpiece jig vertical  pick-up system for rapid workpiece exchange • Accurrancy independent on  workpiece weight  jig weight  overhang ( Z-axis ) • Jig exchange FPZ- 250  connection by six hydraulic rings  connection by two pneumatic rings – line –surface inspection  clamping through pallet possible • Simple accessibility to all tools • Constructed compact as uniform whole  no need for disassembling during transport  short start-up time at site of installation

  13. Modifizierte flexible Zelle FPZ 250 Modified cell FPZ - 250 Tool exchanging unit ( 20 / 30 tools ) Turret block (up to 6 tools or smaller multi-spindle head ) Multi-spindle heads (nunber of spindles according to requirements )

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