1 / 49

I NTRODUCTION TO NAUTILUS 2012 M OLD Q UALIFICATION AND D ESIGN OF E XPERIMENTS S OFTWARE FOR I NJECTION M OLDI

I NTRODUCTION TO NAUTILUS 2012 M OLD Q UALIFICATION AND D ESIGN OF E XPERIMENTS S OFTWARE FOR I NJECTION M OLDING. NAUTILUS IS A PROGRAM THAT HELPS IN THE EVALUATION, ANALYSIS, DEVELOPMENT AND DOCUMENTATION OF THE INJECTION MOLDING PROCESS.

yitro
Télécharger la présentation

I NTRODUCTION TO NAUTILUS 2012 M OLD Q UALIFICATION AND D ESIGN OF E XPERIMENTS S OFTWARE FOR I NJECTION M OLDI

An Image/Link below is provided (as is) to download presentation Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author. Content is provided to you AS IS for your information and personal use only. Download presentation by click this link. While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server. During download, if you can't get a presentation, the file might be deleted by the publisher.

E N D

Presentation Transcript

  1. INTRODUCTION TO NAUTILUS 2012 MOLD QUALIFICATION AND DESIGNOF EXPERIMENTS SOFTWARE FOR INJECTION MOLDING SUHAS KULKARNI FIMMTECH 1-760-525-9053

  2. NAUTILUS IS A PROGRAM THAT HELPS IN THE EVALUATION, ANALYSIS, DEVELOPMENT AND DOCUMENTATION OF THE INJECTION MOLDING PROCESS. THE SOFTWARE ALSO HAS A COMPLETE DESIGN OF EXPERIMENTS MODULE THAT IS CUSTOMIZED FOR INJECTION MOLDING SUHAS KULKARNI FIMMTECH 1-760-525-9053

  3. FOLLOWING ARE SOME OF THE FEATURES OF THE SOFTWARE: • MATERIAL, MOLD AND MACHINE DATABASES • MOLD – MACHINE COMPATIBILITY REPORT • SCIENTIFIC MOLDING WORKSHEETS (6-STEP STUDY) • VISCOSITY STUDY • PRESSURE DROP STUDY • CAVITY BALANCE STUDY • PROCESS WINDOW STUDY • GATE SEAL STUDY • COOLING TIME SUHAS KULKARNI FIMMTECH 1-760-525-9053

  4. DESIGN OF EXPERIMENTS MODULE • TORNADO CHARTS – WHAT IS THE MOST SIGNIFICANT FACTOR? • PROCESS SENSITIVITY CHARTS • COSMETIC PROCESS WINDOW • DYNAMIC PROCESS WINDOW • VISUAL PREDICTION EQUATION • MOLD TRIAL AND QUALIFICATION PROGRESS REPORT • WATER LINE DIAGRAMS AND MOLD TEMPERATURE MAPS • MOLD SETUP AND OPERATION DOCUMENTATION SUHAS KULKARNI FIMMTECH 1-760-525-9053

  5. QUALITY MODULE • FULL DIMENSIONAL ANALYSIS • STATISTICAL ANALYSIS • POST MOLDING SHRINKAGE REPORT • DOCUMENTATION OF QUALITY INSPECTION PLAN • MOLD DESIGN AND PART DESIGN CHECKLISTS • CALCULATION WORKSHEETS COMMONLY USED IN MOLDING SUHAS KULKARNI FIMMTECH 1-760-525-9053

  6. MAIN SCREEN: SUHAS KULKARNI FIMMTECH 1-760-525-9053

  7. DATABASES: MATERIAL – MOLD – MACHINE SUHAS KULKARNI FIMMTECH 1-760-525-9053

  8. MOLD MACHINE COMPATIBILITY REPORT: SUHAS KULKARNI FIMMTECH 1-760-525-9053

  9. WORKSHEET NO. 1: IN MOLD RHEOLOGY SUHAS KULKARNI FIMMTECH 1-760-525-9053

  10. WORKSHEET NO. 2: CAVITY BALANCE STUDY SUHAS KULKARNI FIMMTECH 1-760-525-9053

  11. WORKSHEET NO. 3: PRESSURE DROP STUDY SUHAS KULKARNI FIMMTECH 1-760-525-9053

  12. WORKSHEET NO. 4: PROCESS WINDOW SUHAS KULKARNI FIMMTECH 1-760-525-9053

  13. WORKSHEET NO. 5: GATE SEAL STUDY SUHAS KULKARNI FIMMTECH 1-760-525-9053

  14. WORKSHEET NO. 6: COOLING STUDY SUHAS KULKARNI FIMMTECH 1-760-525-9053

  15. INPUTS WORKSHEETS FOR DOE: SUHAS KULKARNI FIMMTECH 1-760-525-9053

  16. SUHAS KULKARNI FIMMTECH 1-760-525-9053

  17. SUHAS KULKARNI FIMMTECH 1-760-525-9053

  18. SUHAS KULKARNI FIMMTECH 1-760-525-9053

  19. TORNADO CHARTS GIVES YOU INFO ON THE FACTOR THAT MOST IMPACTS THE PART QUALITY (POSITIVE FACTORS ABOVE THE LINE, AND NEGATIVE BELOW THE LINE) SUHAS KULKARNI FIMMTECH 1-760-525-9053

  20. PROCESS SENSITIVITY GRAPH GIVES YOU A QUICK SNAP SHOT OF HOW THE DIMENSION WAS AFFECTED BY THE PROCESS SUHAS KULKARNI FIMMTECH 1-760-525-9053

  21. COMPOSITE PROCESS SENSITIVITY GRAPH GIVES YOU A QUICK SNAP SHOT OF HOW ALL THE DIMENSION WAS AFFECTED BY THE PROCESS (ALL ON ONE SCREEN) SUHAS KULKARNI FIMMTECH 1-760-525-9053

  22. DYNAMIC PROCESS WINDOW GREEN CONTOURS – PARTS IN DIMENSION RED – PARTS OUT OS SPEC YOU CAN DRAW A BOX AS SHOWN TO DETERMINE ALARM AND TOLERANCE SETTINGS SUHAS KULKARNI FIMMTECH 1-760-525-9053

  23. PREDICTION EQUATION SUHAS KULKARNI FIMMTECH 1-760-525-9053

  24. VISUAL PREDICTION EQUATION THE DIMENSION CAN GO OUT OF SPEC USL LSL Cavity No → EXTENT TO WHICH THE DIMENSION CAN BE INFLUENCED BETWEEN THE EXTREMES OF THE DOE PARAMETERS USL LSL Cavity No → SUHAS KULKARNI FIMMTECH 1-760-525-9053

  25. VISUAL PREDICTION EQUATION THE DIMENSION CAN GO OUT OF SPEC USL LSL Cavity No → STABLE DIMENSION – WILL ALWAYS BE IN SPEC USL LSL LSL Cavity No → SUHAS KULKARNI FIMMTECH 1-760-525-9053

  26. VISUAL PREDICTION EQUATION PROCESS GOLD SPOT - BEST PROCESS TO BRING ALL DIMENSIONS CLOSEST TO NOMINAL USL LSL Cavity No → STABLE DIMENSION – WILL ALWAYS BE IN SPEC USL LSL Cavity No → SUHAS KULKARNI FIMMTECH 1-760-525-9053

  27. VISUAL PREDICTION EQUATION SIMULATED PROCESS USL LSL Cavity No → USL Cavity No → SUHAS KULKARNI FIMMTECH 1-760-525-9053

  28. WATER LINE DOCUMENTATION: SUHAS KULKARNI FIMMTECH 1-760-525-9053

  29. MOLD TEMPERATURE DOCUMENTATION: SUHAS KULKARNI FIMMTECH 1-760-525-9053

  30. CAVITY LAYOUT DOCUMENTATION: SUHAS KULKARNI FIMMTECH 1-760-525-9053

  31. QUALIFICATION DOCUMENTATION: SUHAS KULKARNI FIMMTECH 1-760-525-9053

  32. CHECKLIST SUHAS KULKARNI FIMMTECH 1-760-525-9053

  33. FULL DIMENSIONAL ANALYSIS: SUHAS KULKARNI FIMMTECH 1-760-525-9053

  34. STATISTICAL ANALYSIS : SUHAS KULKARNI FIMMTECH 1-760-525-9053

  35. ATTRIBUTE DATA ANALYSIS : SUHAS KULKARNI FIMMTECH 1-760-525-9053

  36. INJECTION SPEED LINEARITY : SUHAS KULKARNI FIMMTECH 1-760-525-9053

  37. SHOT TO SHOT REPEATABILITY TEST : SUHAS KULKARNI FIMMTECH 1-760-525-9053

  38. LOAD SENSITIVITY TEST : SUHAS KULKARNI FIMMTECH 1-760-525-9053

  39. FREQUENTLY USED MOLDING CALCULATIONS: SUHAS KULKARNI FIMMTECH 1-760-525-9053

  40. WATER FLOW CALCULATION: SUHAS KULKARNI FIMMTECH 1-760-525-9053

  41. PROCESS TRANSFER BETWEEN MACHINES WORKSHEET: SUHAS KULKARNI FIMMTECH 1-760-525-9053

  42. SHOT SIZE ESTIMATION WORKSHEET: SUHAS KULKARNI FIMMTECH 1-760-525-9053

  43. HOPPER SIZE CALCULATION WORKSHEET: SUHAS KULKARNI FIMMTECH 1-760-525-9053

  44. REGRIND CALCULATIONS: SUHAS KULKARNI FIMMTECH 1-760-525-9053

  45. COST OF THE SOFTWARE: $1795 PER COMPUTER AN EXAMPLE OF THE RETURN ON INVESTMENT IS GIVE IN THE NEXT PAGE. YOU CAN PERFORM YOUR OWN ANALYSIS ON THE SLIDE AFTER THE EXAMPLE. SUHAS KULKARNI FIMMTECH 1-760-525-9053

  46. SUHAS KULKARNI FIMMTECH 1-760-525-9053

  47. PERFORM YOUR OWN ANALYSIS NEXT ….. SUHAS KULKARNI FIMMTECH 1-760-525-9053

  48. SUHAS KULKARNI FIMMTECH 1-760-525-9053

  49. CONTACT INFO: SUHAS KULKARNI suhas@fimmtech.com 1-760-525-9053 WWW.FIMMTECH.COM WWW.INJECTIONMOLDINGONLINE.COM SUHAS KULKARNI FIMMTECH 1-760-525-9053

More Related