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AutoBuilders Inc. - Leading the Future of Assembly Systems

AutoBuilders Inc. is a trusted partner with a history of excellence in designing and integrating assembly systems for manufacturing. Our core values drive us towards innovation, reliability, and customer satisfaction. Our capabilities include Drive Train Component Assembly, Carbon Fiber Hand Tools, and Dynamic Functional Test Stand application. Using advanced technology and a team approach, we ensure quality and efficiency in our solutions. Join us on the journey towards future opportunities and success.

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AutoBuilders Inc. - Leading the Future of Assembly Systems

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Presentation Transcript

  1. Agenda I. Business Overview ● Business Summary ● Capabilities II. AutoBuilders Inc. Partnership for Success ● History and Current Activity III. Future Opportunities

  2. Vision Be the company all others follow.

  3. Honesty Discipline Proactive Respect & Dignity Core Values

  4. Core Values • Honesty with our customers, suppliers and • each other. • Disciplined execution in meeting our • promises and commitments. • Boldly Proactive in meeting present and • future customer needs. • Treating people with Respect and Dignity.

  5. Mission Statement “Our Mission is toserve our customers in a responsive and cost effective manner, and to provide System Solutions that will meet their goals of manufacturing higher quality productstoday into the future. By utilizing a disciplined team approach, with involved and committed employees, our mission will be accomplished.”

  6. Resources

  7. Product Lines

  8. Process & Technical Specification Development

  9. Drive Train Component Assembly

  10. Assembly Systems

  11. Single Station Integration

  12. Multi-Spindle Fastening System

  13. Manual Operation Assembly Line Application

  14. Dynamic Functional Test Stand

  15. Carbon Fiber Hand Tools

  16. Body In White Fixtures

  17. Technology Applied to Powertrain System Program System Applied Technology: 1) Common system architecture 2) Flexible capabilities • PC/PLC based controls, Plug and Play technology 4) System staffing based on volume requirements 5) Reliability and Maintainability continuous improvement

  18. Standard Conveyor

  19. Standard Conveyor Components

  20. Common System Architecture • Common equipment mechanical design • Common equipment controls design • Common factory floor information system (FFIS)

  21. Flexible System Capabilities • Equipment designed for multiple products • Equipment designed for process change • Equipment designed for flexible configurations

  22. PC/PLC Based Controls Plug and Play Technology Standardized approach to machine control common throughout the organization • Data collection • Selectable process verification • Quality levels are set and consistent throughout the corporation

  23. Ethernet TCP/IP OP012 / PCU50 TRANSLINE 2000 HMI WinAC SlotPLC Ethernet HUB PROFIBUS-DP ET200X ET200X ET200X OP7 HMI MOBY-I RFID RFID RFID Manual Sta. #n Manual Sta. #1 ET200X with Motor Starter Zone Controller SIMATIC OEM OP7-HH ! F 3 F 1 F 2 F 4 SHIFT K 1 K 2 K 3 K 4 HELP + 7 8 9 ESC A B C 4 5 6 - ACK D E F 3 2 1 INS . 0 +/- SHIFT HELP ENTER DEL S7-Graph, Pro-Agent, Pro-Tool. - By using these software tools the possibility of a structured programming and the relevant diagnosis is given. • The special advantages are: • The description of the faulty behavior is • already made during programming. • - Standardized operating mask. • Process sequence description is easy to • survey.

  24. Flexible System Staffing Based on Volume Requirements • Process allows operators to multitask assembly operations • Equipment design allows operators to float through the system creating flexible volume adjustment • Material handling, kitting used to improve operator efficiency and utilization

  25. Reliability and Maintainability, Continuous Improvement • Standard design performance feed back • Reduce system lead time • Lower operating cost • Improve up time

  26. Phase I Proposal & Estimating Phase IV Installation & Operate Contact Customer Step 7: Feedback Activities Step 1: Define Customer Requirements Purchase Order Placement Phase III Build & Assembly Step 2: Program Planning Activities Advance Quality Planning Meeting Step 6: Continuous Improvement Step 5: Testing Activities Project Start Phase II Process Engineering, Mech. Engineering, & Controls Engineering Step 3: Design Analysis Activities Step 4: Design Assurance Activities R&M Project Flow Chart

  27. Lean Manufacturing Concepts and Strategies Phase one graduate FTPS (Ford Total Production System) - 99 - 01 Phase two complete 2nd Qrt 2002 - Lean manufacturing workshops

  28. Future Opportunities

  29. Q & A Thank You!

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