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Value Stream Mapping

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Value Stream Mapping

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    1. Value Stream Mapping Value Stream Mapping Helps us see where value is created, and where waste exists: Developed by ‘product family’ Shows flow of both material & information. Helps us ‘see’ where/how specific Lean tools can be used to improve flow and eliminate waste Consists of two types of maps: Present State (“how it is”) Future State (“how it should be”)

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    3. Value Stream Mapping Map Features 1: DOCUMENT CUSTOMER DEMAND 2: DEFINE PROCESSES w/OPERATION DATA 3: SHOW MATERIAL FLOW 4: SHOW INFORMATION FLOW 5: COMPUTE LEAD TIMES

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    8. Value Stream Mapping Mapping Methodology Focus on a product family within single plant. Seek leadership from the value stream manager. Go and see. Conduct door-to-door process walk. Work backwards, starting at the shipping door. Capture and quantify basic operations involved. Encourage participation of all stakeholders. Use pencil & paper rather than CAD.

    9. Value Stream Mapping Investigation Etiquette Get management approval Communicate to all areas before visit Make introductions when you get there Remember, the workers are the experts for their tasks! Respect people’s work space Explain your purpose

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