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Gabriel Performance Products

Gabriel Performance Products. Who we are. 40 acre manufacturing facility located in Ashtabula, Ohio Formerly Occidental Chemical Corporation – Designed Products Gabriel Performance Products was formed June 29, 2001. Site History. 1955 – facility built by ADM (commercial fatty acids)

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Gabriel Performance Products

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  1. Gabriel Performance Products

  2. Who we are • 40 acre manufacturing facility located in Ashtabula, Ohio • Formerly Occidental Chemical Corporation – Designed Products • Gabriel Performance Products was formed June 29, 2001

  3. Site History • 1955 – facility built by ADM (commercial fatty acids) • 1962 –Diamond Shamrock acquired the facility (new product launch pad) • 1986 – Occidental Chemical purchased the site and continued operating as semi-works facility • 2001 – facility acquired by private investors, forming Gabriel Performance Products • 2009 – facility acquired by Edgewater Capital Partners

  4. Who we are • Business Model • Toll & Contract Manufacturing • Proprietary Products • Mercaptans used as Epoxy Hardeners • Various Epoxy Curing Agents • Fluorolube Greases & Oils • Glycerol Formal

  5. Operating Disciplines • Environmental • EPA Risk Management Plan • ISO 14001:2004 Certification • Chemstewards • Recognized by SOCMA each year since 2002 for Environmental Programs and Excellence

  6. Operating Disciplines • Quality • ISO 9001:2008 • Safety and Health • OSHA Process Safety Management

  7. Personnel Safety Performance (as of 12-31-09) Last Lost Time Accident: 10-27-07 • 861 days worked without an LTA • 331,255 man hours worked safely as of 12/31/09

  8. Safety Performance – How We Measure Up OSHA OIIR

  9. Continuous Improvement • Lean Manufacturing • Focus on reduction of operating waste • Six Sigma • Black belt certified engineer on staff • Total Quality Management System • Incorporates ISO, Chemstewards, Risk Management Planning, and Process Safety Management

  10. Business Focus • Proprietary Products • Synthetic and Industrial applications • Contract Manufacturing • Full-scale operations for commercial products, and bridge for scale-up • Custom Manufacturing • Utilize chemical expertise • Development Laboratory

  11. Primary Markets • Proprietary Products • Adhesives • Sealants • Coatings • Lubricants • Pharmaceutical Excipients

  12. Gabriel Strengths • Equipment capabilities and adaptability • Hazardous raw material capabilities • Transportation convenience (bulk) • Chemical reactions expertise • Safety and environmental record • Community standing • Responsiveness and Flexibility

  13. Custom Manufacturing Capabilities • Core Strengths include safe handling of… • Epichlorohydrin (bulk) • Formaldehyde (bulk) • Hydrogen Sulfide (bulk) • Cyanide, Isocyanates • Flammable Solvents

  14. Custom Manufacturing Capabilities • Processing Technology Acyl Chlorination Cyanation Formylation Alkylation Diels-Alder Friedel-Crafts Acylation Epoxidation Polymerization Chlorination Etherification Sulfonation Condensation Esterification Transesterification Amination Mannich Mercaptans Glycines Urethanes

  15. Typical Custom, Contract Products • Personal care surfactant • Surface Treatment Formulations • Amine Acrylates • Oil Additives • Additive for Rubber Compounding • Specialty catalysts • Resins for Aerospace Applications • Agricultural Intermediates • Electrochemical Cell Materials

  16. Custom Manufacturing Capabilities • Equipment - Multi-Purpose 750 - 5,000 gal. vessels, glass lined, nickel, stainless, Hastelloy C-2000 Distillation columns; nickel, stainless, and glass lined Filters - pressure/vacuum, Nutsche, plate frame, pressure leaf Centrifuge - Hastelloy C basket-type, 3.3 ft3 Dryer - vacuum, agitated, jacketed 316 stainless rotary Distillation column – Alloy 2205, 25 fixed valve trays, 30 in diameter, 37 ft tall

  17. Analytical Capabilities • Gas Chromotography • HPLC • FTIR • Autotitrators • Automated Flash Point • Colorimeter • Viscometers (Brookfield, kinematic, Gardner) • Karl Fisher moisture analysis • Various physical testing • Responsive to customer test requests

  18. Sulfur Chemistry Expertise • Over 40 years of manufacturing experience making mercaptan resins and organo-sulfides. • Safe handling of bulk hydrogen sulfide, sulfur, and sodium hydrosulfide

  19. Sulfur Chemistry Expertise R [O(C3H6O)nCH2CHCH2SH]3 OH • GPM-800 • Mercaptan-terminated Polymer • Used as an epoxy curing agent • Used in thin-film cures • Rapid-cure characteristics • Can be used in lower temperature applications

  20. GPM Product Line • GPM-800 • Base Mercaptan Product • GPM-888 • Pre-catalyzed Product • GPM-845 MT • Moisture Tolerant Product • GPM-895 FC • Fast Cure Product • GPM-891 • Non-Yellowing Product

  21. Product Lines • Glycerol Formal • Excipient used in the AgVet industry • Solvent used in water-based ink formulations • Solvent for binder to produce foundry core • Good miscibility with water • Coalescence improver for water dispersion of acrylic and PVA paints containing a frost resistance agent

  22. Product Lines • Fluorolube® Oils and Greases • Lubricants for highly oxidative/acidic environments • Available in a range of viscosities to meet the needs for a variety of applications

  23. Gabriel Performance ProductsConclusions • Business Model – Toll & Custom Manufacturing, Proprietary Products • Diversified chemistry/technical expertise • Willingness to expand Technical Capabilities • Commitment to rapid market penetration • Partnership Focus

  24. Gabriel Performance Products

  25. CYTEC ENG. MATERIALSCompetitive Advantage • We can provide pricing at the $5.50 - $5.75/lb range for the lion’s share of your business. • We are currently capable of supplying 4,4 DDS as well as 3,3 DDS. • We have adequate supply capability to meet your volume demands now and in the future. • We have U.S production capability at our Ashtabula, Ohio manufacturing site, but we are not currently capable of producing all your material requirements domestically.  We are willing to make the necessary investments to do so, should we be able to come to terms on a supply partnership. • We are experienced with the aerospace industry.  Gabriel is heavily involved in other manufacturing/product licensee arrangements with major U.S. based chemical companies and we supply many materials to the major aircraft companies and their chosen component suppliers. • Foreign competitors may pose a significant supply risk (i.e. Atul is primarily a pigment & dye manufacturer and resources will likely be focused on support of this primary business vs. 4,4 DDS production should they have to allocate resources and India’s increasing economy may turn their focus to growing domestic supply demands). • Gabriel is committed to utilize its manufacturing capabilities to support Cytec with additional material needs (see introductory presentation attached).  We are currently addressing specific processing partnership opportunities as follows: • Post processing of raw materials (i.e. distillation, purification) • Grinding/classification of raw materials • Emulsion manufacturing

  26. CYTEC ENG. MATERIALSValue Proposition • U.S. Manufacturer – Domestic – for Sulfone production and technology capability • Competitively price products • Supply security in raw materials; and not affected by volatile foreign economy and political dynamics • Diversified chemical manufacturing capabilities specific to Aerospace /Aircraft industry – active supply position • Focused business and expertise in Sulfur based chemistry for high performance cross linking product technologies [ i.e. mercaptans, polysulfide, sulfones -3,3,DDS and 4,4,DDS; others] • Ability to customize for Cytec • Experienced supplier to Aerospace industry – active supply position • Gabriel is financially strong with ownership by Edgewater Capital Partners with a platform of growth via plant investment; acquisitions and strategic alliances • Commitment to long term growth and sustainability

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