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This group focuses on continuous improvement of the Work Control process to meet customer demand. Challenges include ship support, routing procedures, and manning. Calculations help determine production rate and takt time to optimize efficiency and resources.
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Work Control Group2nd Pass SPONSOR: CDR Corbell TEAM LEADER: MMCS(SS) Olds
Team Members & Facilitators • MMCS Olds ETC Easler Sail Coord. • LT Benton Sean McNulty WCG • MM1 Goetz WCG Ralph Rienke 67G • Don Gaffney 67A Tim McKennon 17A • Mike Caffrey 51C Paul Frank 38C • Lean Facilitators: Vince Stamper, • MM1(SS) Brian Gaebler, Jerry McKlosky
OBJECTIVE • Continuous improvement of the Work Control Group, focusing on Takt Time, Production Rate and Manning to meet customer demand both present and future.
Process Improvement Challenges • Ship Support • Leadership & Ownership • Routing Procedures for AWR Rev’s, Y-Splits and CWP’s • Cancelled Jobs/AWRs • Emergent/Short notice work. • Consolidate Tank and Sail Coordinator’s into WCG • SOMS Connectivity • Real Estate • MANNING
Takt Time = Time Avail (manhrs/day) = 14 Customer Demand (WAF’s/Day) = 75 now (100+ Feb.) Takt Time = .19 hrs/WAF Production Rate = Man Hours = 24 personnel x14 avail hrs Unit (current rate) = 61 WAFs “Peak” (current) PRODUCTION RATE = 5.8 (from historical data) 5.5 (from process map) How we got the numbers!
More Numbers…..! Manning = Production Rate = 5.5 Takt Time = .19 hrs/WAF Current = 24 Manning needs: Now = 29 Feb.= 39