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Impacts of Compostable Plastics on Composting and Recycling. David Cornell Association of Postconsumer Plastic Recyclers (APR). APR Who we are. APR is the trade association of 90+% of the capacity in the plastic bottle recycling industry.
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Impacts of Compostable Plastics on Composting and Recycling David Cornell Association of Postconsumer Plastic Recyclers (APR)
APRWho we are • APR is the trade association of 90+% of the capacity in the plastic bottle recycling industry. • Our members focus on PET and HDPE bottles (96% of bottles), but also reclaim LDPE and PP and have interests in other resins.
APR • APR promotes Design for Recyclability guidelines for container design • APR has Guidance Documents to evaluate new packaging innovations • APR promotes plastics collection
APR Goal • The primary issue is SUPPLY More, good bottles (and film)
Recycled PET Uses • 43% of R-PET used for fiber, typically carpet • 36% of R-PET used for bottle and film packaging, including food contact • 16% of R-PET used for strapping • Rest includes engineering resin compounds for appliances and auto parts
Recycled HDPE Uses • 43% R-HDPE used for bottles (non-food) • 23% R-HDPE used for pipe • 11% R-HDPE used for automotive • Rest includes lumber, lawn & garden, crates/pallets/pails and films
Compostable Plastics • Recycled plastics are often used for DURABLE applications. Including degradables is often forbidden. • BUT, not every plastic application will be recycled. • SOMETIMES the most efficient solid waste option is to compost the plastic with other materials
Can We ‘Gather Together’? • Please, Do Not • Careful planning is necessary to be sure compostable plastics do not end up in the recycled plastic stream • Separate Collection, Please
Compatible? • Most plastics are snobs and do not mix well with others. • PVC and PET are incompatible • PLA and PET are incompatible • PP and PE are often incompatible • Mixed plastics are low valued for recycling. • Should isolate resins for quality and value.
What about Degradable Additives? • If they work, the concept is not helpful to durable and food applications next use. • No way to isolate; all bottles suspect • The potential for negative impact is huge until, if possible, ‘no harm’ is shown. Failures mean liabilities, maybe injuries • Testing must include the service life of recycled products (25 years for carpet, 9 years for strapping).
Degradable PET? • Recycling rate for PET CRV containers in California: 62% • Michigan redemption rate: 97% • Degradation unnecessary
Life Cycle Analysis • Recycling spreads Inherent Energy and burdens over multiple uses. • Composting loses Inherent Energy after one use. • LCI’s are likely to favor recycling IF recycling is practical.
PET LCA • Energy use relates to emissions • Energy: • Inherent: 30 M Joule/kg • Captured with recycling, lost with composting. Partly captured with heat recovery • Process and transport: 40 M Joule/kg • Lost when polymer made • 1 use = 70, 2 uses= 42, 3 uses = 33
RECYCLING 101 Success requires four prerequisites: • Enough, good, identifiable raw material (300-400 million pounds annually in USA) (consistent with tolerable contaminants) CRITICAL MASS OF SUPPLY • Processes to convert raw material to product • Products of sufficient value to return a profit • Investment
Next in Plastics Recycling • Today: bottles and PE films • Tomorrow: • Non-bottle rigid packaging • More flexible films • Foam: packaging and other • More automobile plastics and carpeting • More appliance plastics • More pipe, gutters, siding, cable wrap