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Lecture-4 I Scanning Electron Microscopy

Lecture-4 I Scanning Electron Microscopy. What is SEM & Working principles of SEM Major components and their functions Electron beam - specimen interactions Interaction volume and escape volume Magnification, resolution, depth of field and image contrast

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Lecture-4 I Scanning Electron Microscopy

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  1. Lecture-4 I Scanning Electron Microscopy • What is SEM & Working principles of SEM • Major components and their functions • Electron beam - specimen interactions • Interaction volume and escape volume • Magnification, resolution, depth of field and image contrast • Energy Dispersive X-ray Spectroscopy (EDS) • Wavelength Dispersive X-ray Spectroscopy (WDS) • Orientation Imaging Microscopy (OIM) • X-ray Fluorescence (XRF) II Scanning Probe Microscopy (SPM) http://www.youtube.com/watch?v=sFSFpXdAiAM http://www.youtube.com/watch?v=tDzInhT5zzQ at~0.55-1:35

  2. Resolution of Images The resolution is the pixel diameter on specimen surface. Theoptimum conditionfor imaging is when theescape volume of the signal concernedequals tothe pixel size. Effect of probe size on escape volume of SE e- 10nm BSE X-ray P=D/Mag = 100um/Mag 1m 5m

  3. http://www.youtube.com/watch?v=K7G3U7rn5uU ~0:30 What is X-ray spectroscopy -Chemical Analysis in SEM X-ray Spectroscopy • X-rays are produced when energetic electrons strike a solid sample • By measuring and analyzing the energy and intensity distribution of the X-ray photons E (eV) = hc/l (nm) elemental concentration or composition of the sample can be determined There are two ways to measure the energy distribution of X-rays emitted from sample: • Energy dispersive spectroscopy (EDS) • Wavelength dispersivespectroscopy (WDS) h=4.136x10-15 eV sec How are X-rays produced? http://www.youtube.com/watch?v=IRBKN4h7u80 ~0:30

  4. http://www.matter.org.uk/tem/electron_atom_interaction/introduction.htmhttp://www.matter.org.uk/tem/electron_atom_interaction/introduction.htm Principles of X-ray Production X-ray are produced by transitions of electrons between shells of atoms Shells correspond to particular energy level for an atom Transition between shells and energy levels are characteristic of element (20keV) 1. Ionization-excitation L Create a vacancy in K shell excited state K E-E 2. Relaxation-deexicitation E K L e- in L shell jumps in to fill vacancy K Auger Electron Emission nonradiative radiative L Process of inner-shell ionization and subsequent deexcitation http://www.matter.org.uk/tem/electron_atom_interaction/x-ray_and_auger.htm

  5. Excitation of K, L, M and N shells and Formation of K to M Characteristic X-rays M L K K2 K1 • If an incoming electron has sufficient kinetic energy for knocking out an electron of the K shell (the inner-most shell), it may excite the atom to an high-energy state (K state). • One of the outer electron falls into the K-shell vacancy, emitting the excess energy as a x-ray photon. • Characteristic x-ray energy: Ex-ray=Efinal-Einitial K I II III K L M N L subshells K state (shell) Energy K K L state K excitation L M state EK>EL>EM EK>EK M L excitation N state ground state

  6. K emission spectrum of copper K I K K K Energy (eV)

  7. EDS - Basics E (eV) = hc/l (nm) Si (Li) detector • In most of the modern EDS system, a semiconductor detector is used for measuring the energy of the x-ray photon emitted from the specimen. The X-ray energy is displayed as a histogram of number of photons versus energy. • Liquid nitrogen is for cooling the detector so as to reduce noise caused by thermal excitation. • A window is therefore required for protecting the detector against condensation when the sample chamber is opened. LN2 Be window specimen Owing to the use of Be window, only elements higher than Be can be detected. I Kev http://www.youtube.com/watch?v=gd-mzdIHnOc

  8. Applications of EDS: I. Microchemical Analysis Characteristic X-ray Spectrum of YBaCuO6.9 Superconductor    BaL1  BaL2  CuK BaL1 YK • As Z increases the Kth shell line energy increases (Y vs Cu). • If K-shell is excited,then all shells are excited (Y, Cu, Ba) but they may not be detected. • Severe spectral overlap may occur for low energy lines.

  9. Quantitative Analysis – Thin Samples Cliff-Lorimer Technique Ca IA = Kab Cb IB NiSn alloy Ca and Cb are weight fraction of element a and b IA and IB are the peak intensities Kab is a constant depending on the two elements and the operating conditions, and can be obtained by using a standard sample.

  10. Applications of EDS: II. X-ray line scan This powerful 3D EDS solution combines EDS analysis software syncronised to the milling capabilities of a FIB (Focused Ion Beam)-SEM. FIB milling is followed by EDS X-ray map acquisition for each slice http://www.oxford-instruments.com/products/microanalysis/energy-dispersive-x-ray-systems-eds-edx/eds-for-sem/3d-eds-analysis

  11. Carbon Silicon Calcium Overlaying Applications of EDS: III. X-ray Mapping EDS map of a sandstone showing the distribution of carbon, silicon and calcium

  12. http://www.youtube.com/watch?v=wcHSg-uCXOg Wavelength Dispersive Spectroscopy ~3:35 WDS - Basics E (eV) = hc/l (nm) Bragg’s Law:2d sin =  1 • A crystal of fixed d is moved along a circle to vary so that x-ray of different  is recorded. • No window needed, therefore light elements can be detected • Peak very sharp • Very large S/Nratio c.f. EDS. 1 ~ 1 2 ~ 2 I 2  X-ray is diffracted by LiF crystal and detected by a proportional counter, and then amplified, processed. X-ray intensity is displayed as a function of l. 

  13. EDS vs WDS WDS EDS Spectra one element entire spectrum Acceptance per run in one shot Collection time tens of min mins Resolution ~a few eV ~130eV Probe size ~200nm ~5nm Max. Count rate ~50000 cps <2000 cps Detection limits 100ppm 1000ppm Accuracy ~4-5wt% ~4-5wt% Spectral artifacts rare peak overlap absorption etc. cps - count/second on an X-ray line

  14. EDS vsWDS EDS FWHM=135-eV WDS FWHM=a few-eV Wavelength (nm) Superposed EDS and WDS spectra from BaTiO3. The EDS spectrum shows the strongly overlapped Ba La-Ti Ka and Ba Lb1-Ti Kb peaks. The WDS peaks are clearly resolved.

  15. OIM is based on electron backscatter diffraction Orientation Imaging Microscopy (OIM) Electron backscatter diffraction patterns (EBSP) are obtained in SEM by focusing e- beam on a crystalline sample. Diffraction pattern is imaged on a phosphor screen and captured using a CCD camera. OIM is based on an automatic indexing of EBSP and provides a complete description of the crystallographic orientations in polycrystalline materials. Effects of the crystal orienta-tions on materials properties. Phosphor screen e- 70o specimen EBSP http://www.stanford.edu/group/snl/SEM/OIMIntro.htm http://www.youtube.com/watch?v=dSbyPYmBrUk at~1:40-5:08

  16. Information provided by EBSP The bands in the pattern are referred to as Kikuchi bands and are directly related to the crystal lattice structure in the sampled region. As such, analyzing the pattern and bands can provide key information about the crystal structure for the measured phase: • The symmetry of the crystal lattice is reflected in the pattern. • The width and intensity of the bands are directly related to the spacing of the atoms in the crystal planes. • The angles between the bands are directly related to the angles between planes in the crystal lattice.

  17. Fast and Accurate Indexing of Any Crystal System Monoclinic Orthorhombic Hexagonal Cubic Tetragonal Triclinic Trigonal

  18. Applications of OIM • Orientation/misorientation Physical properties are often orientation dependent Young’s modulus, permeability, hardness, plasticity, etc. Fatigue mechanism, creep in superalloys, integrity of single crystals, in-service reliability of microelectronic, corrosion, cracking, fracture, segregation and precipitation, twinning and recrystallization, etc. • Phase identification-coupled with chemical analysis Distinguish between phases having similar chemistries Distinguish between body-centered cubic and face centered cubic form, etc. • Strain Strain in superalloys and aluminum alloys Assessment of implantation damage in Si from Ge ions http://www.youtube.com/watch?v=dSbyPYmBrUkat~6:58-9:18

  19. OIM-Grain Boundary Maps Grain Boundary Map Orientation Map A Grain boundary Map can be generated by comparing the orientation between each pair of neighboring points in an OIM scan. A line is drawn separating a pair of points if the difference in orientation between the points exceeds a given tolerance angle. An Orientation Map is generated by shading each point in the OIM scan according to some parameter reflecting the orientation at each point. Both of these maps are shown overlaid on the digital micrograph from the SEM.

  20. OIM-Semiconductors Effect of micro-texture on Mean Time to Failure (MTF) of inter-connect lines and thin films for semiconductor applications. Good film Bad film

  21. SEM Specimen Preparation • Remove all water, solvents, or other materials that could vaporize while in the vacuum. • Flat surface is required for BSE and OIM • Firmly mount all the samples. • Non-metallic samples, such as building materials, insulating ceramics, should be coated with a thin conductive layer to eliminate image artifacts which arise from excess surface charge. Metallic and conducting samples can be placed directly into the SEM. Line by line charging http://www.youtube.com/watch?v=SaaVaILUObg at~2:33-3:00 http://www.youtube.com/watch?v=lrXMIghANbg at~2:00-2:10

  22. Coating Techniques Sputter coater is used to coat insulating samples Au and Al – good for SE yield AuPd alloy – good for high resolution C – used if X-ray microanalysis is required Coating should have low granularity in order not to mask the underlying structure (<20nm thick). http://www.youtube.com/watch?v=NlVCJG3bEwo

  23. X-ray Fluorescence (XRF) XRF is the emission of characteristic "secondary" (or fluorescent) X-rays from a material that has been excited by bombarding with high-energy X-rays. The phenomenon is widely used for elemental analysis and chemical analysis, particularly in the investigation of metals, ceramics and building materials, and for research in geochemistry, forensic science and archaeology. Main use Identification of elements; determi- nation of composition and thickness (for thin film samples) Samples Solids, powders and liquids; 5.0cm in diameter Range of elements All but low-Z elements: H, He, and Li Accuracy 1% composition, 3% thickness Detection limits 0.1% in concentration Depth sampled Normally in the 10nm range, but can be a few nm in the Total-reflection XRF Instrument cost $400K-$2.4M http://en.wikipedia.org/wiki/X-ray_fluorescence http://www.amptek.com/pdf/xrf.pdf

  24. http://www.youtube.com/watch?v=-unHRyx0gOE at~2:20-3:06 X-ray Microfluorescence (XRMF) - Basics XRMF Spectrometer-Eagle II • X-ray irradiates specimen • Specimen emits characteristic X-rays or XRF • Detector measures position and intensity of XRF peaks http://www.edax-marcomportal.com/largedownload/orbismodel/index.html

  25. XRMF Analysis - line scan A fast, convenient way to examine sample chemistry and heterogeneity along a line of analysis points. Ideal for studying diffusion profiles or layered materials. Line scan done on a printed circuit board

  26. Elemental Mapping Qualitative Quantitative Spatial distribution Cu map Pb map

  27. Scanning Probe Microscopy (SPM) • What is SPM? • Working principles of SPM • Basic components and their functions • Scanning Tunneling Microscopy (STM) • Atomic force microscopy (AFM) • Advanced SPM techniques • Examples of SPM images FESEM: “Seeing” materials at the nanoscale SPM: “feeling” materials at the nanoscale http://www.youtube.com/watch?v=WiFgwB_BADE A journey to the nanoworld http://www.youtube.com/watch?v=oOmxg4u9efs Advanced SPM Lecture

  28. http://en.wikipedia.org/wiki/Scanning_probe_microscope http://www.youtube.com/watch?v=zW4x0grQT2U History of STM Rohrer Binning Invented at IBM by Gerd Binning and Heinrich Rohrer Nobel Prize in 1986 STM 2nm STM of silicon-Si(111) 7x7reconstruction http://www.youtube.com/watch?v=y18WGOWmLuQ&feature=related

  29. Typical STM and AFM Modules Dimension 3100 AFM The world's best selling SPM T: 4K – 300K UHV <5x10-11mbar The world's first truly flexible SPM, providing a single system that could meet all of the the needs of most scientists and engineers at an affordable price. Low temperature STM atomic resolution at 5K Cost: $500K(ambient) to $1.6M (ultrahigh vacuum)

  30. Basic Principles of SPM (STM & AFM) SPM relies on a very sharp probe positioned within a few nanometers above the surface of interest. When the probe translates laterally (scanning) relative to the sample, any change in the height of the surface causes the detected probe signal to change. A 3-D map of surface height is carried out with a probe scanning over the surface while monitoring some interaction between the probe and the surface. Probe signals that have been used to sense surfaces include electron tunneling current (STM), interatomic forces (van der Waals force, AFM), magnetic force (MFM), capacitive coupling (SCM), electrostatic force (EFM), and thermal coupling (SThM), etc. The probe signals depend so strongly on the probe-sampleinteraction that changes in substrate height of ~0.1Å can be detected with a sub-nm lateral resolution. http://www.youtube.com/watch?v=Ha53tFTsmW8 at~0:30

  31. How Does SPM Work? The SPM creates images with the sense of touch instead of light or electrons. Imagine drawing a picture of a computer keyboard without using your eyes. You could drag your fingertip over the surface to "feel" what the keyboard looks like. Instead of a fingertip, the SPM has a very tiny sensor called a probe. The SPM can magnify an object up to 10,000,000 times. In the laboratory under ideal conditions, the SPM can be used to look at individual atoms. Piezoelectric Scanner Piezoelectric Scanner http://www.youtube.com/watch?v=MZb8C0f7Kdg http://www.doitpoms.ac.uk/tlplib/afm/intro.php

  32. http://www.youtube.com/watch?v=Ha53tFTsmW8 Basic SPM Components • Scanning System: Scanner - the heart of the microscope. It may scan the sample or the probe. A piezoelectric tube scanner can provide sub-Å motion increments. • Probe (tip): Very sharp tips are secured on the end of cantilevers which have a wide range of properties designed for a variety of scanning probe technologies. There are also many types of tips with varying shapes for probing different morphologies and scales of surface features and materials (conducting, magnetized, very hard, etc.). • Probe Motion Sensor: Senses the spacing between the probe and the sample and provides a correction signal to the piezoelectric scanner to keep the spacing constant. The common design for this function is called beam deflection system as shown at right figure. http://www.doitpoms.ac.uk/tlplib/afm/cantilever.php http://www.doitpoms.ac.uk/tlplib/afm/feedback_circuit.php

  33. Actuators - Piezoelectric Scanner in Scanning Probe Microscopy (SPM) STM uses a piezoelectric scanner to scan an electrical probe over a surface to be imaged to detect a weak electric current flowing between the tip and the surface. Scanning Tunneling Microscopy (STM) A piezoelectric tube scanner can provide sub-Å motion increments Piezoelectric scanner (PZT) to ~0.:55 http://www.youtube.com/watch?v=lIszD5CneQQ&feature=related

  34. Piezoelectric materials convert mechanical to electrical energy (and vice versa). PZT - Pb(ZrTi)O3 3 Direct Converse 2 D = d S = dE 1 D-Charge density or dielectric displacement (C/m2), -stress (N/m2), S-strain, E-electric field and d-piezoelectric constant (C/N or m/V) D3(P3)=d333 S3=d33E3 http://www.doitpoms.ac.uk/tlplib/piezoelectrics/polarisation.php http://www.youtube.com/watch?v=Xuw9frP1GNo&feature=related

  35. Electrode Piezoelectric Material, such as Pb(ZrTi)O3 or PZT A piezoelectric tube scanner can provide sub-Å motion increments How does a piezoelectric scanner work?

  36. http://www.chembio.uoguelph.ca/educmat/chm729/STMpage/stmtutor.htmhttp://www.chembio.uoguelph.ca/educmat/chm729/STMpage/stmtutor.htm Scanning Tunneling Microscope(STM) It=Ve-Cd STM uses a sharpened, conducting tip with a bias voltage applied between the tip and the sample. When the tip is brought within about 10Å of the sample, electrons from the sample begin to "tunnel" through the 10Å gap into the tip or vice versa, depending upon the sign of the bias voltage. tip V vacuum 90%It d~10Å sample It varies with tip-to-sample spacing and is also a function of local electronic structure or surface state. It is the signal used to create a STM image. For tunneling to take place, both the sample and the tip must be conductors or semiconductors. http://www.youtube.com/watch?v=y18WGOWmLuQ&feature=related http://www.youtube.com/watch?v=EXcQxuWR1pI at~0:30

  37. Imaging of surface topology can be done in one of two ways: Two Scanning Modes in STM Scan direction Tunneling current is monitored as the tip is scanned parallel to the surface. There is a periodic variation in the separation distance between the tip and surface atoms. A plot of the tunneling current v's tip position shows a periodic variation which matches that of the surface structure-a direct "image" of the surface. It It constant height mode Scan direction Tunneling current is maintained constant as the tip is scanned across the surface. This is achieved by adjusting the tip's height above the surface so that the tunneling current does not vary with the lateral tip position. The image is then formed by plotting the tip height v's the lateral tip position. It It constant current mode http://www.doitpoms.ac.uk/tlplib/afm/feedback_circuit.php

  38. http://www.doitpoms.ac.uk/tlplib/afm/tip_surface_interaction.phphttp://www.doitpoms.ac.uk/tlplib/afm/tip_surface_interaction.php Atomic Force Microscope (AFM) AFM senses interatomic forces that occur between a probe tip and a sample. a laser beam bounces off the back of the cantilever onto a photodiode. As the cantilever scans over a sample it bends and the position of the laser beam on the detector shifts. The cantilever deflection is regarded as the vertical force signal between the tip and the sample surface. The local heightof the sample is measured by recording the vertical motionof the tip while keeping the cantilever deflection at constant. Photo diode detector Probe tip Modules Piezoelectric sample scanner Optical lever detection of cantilever deflection 3-D topographical maps of the surface are then constructed by plotting the local sample height versus horizontal probe tip. http://www.youtube.com/watch?v=Ha53tFTsmW8 http://www.youtube.com/watch?v=veTskO7EWM8&feature=related

  39. Silicon Nitride-Contact Mode AFM Probe Substrate Tip Cantilever Probes Spring constants (N/m) The properties and dimensions of the cantilever play an important role in determining the sensitivity and resolution of the AFM. cantilever

  40. Contact Non-contact http://www.youtube.com/watch?v=veTskO7EWM8&feature=related http://www.youtube.com/watch?v=oyS15QZyfkI&feature=relmfu Contact, Non-Contact and TappingMode AFM Contact Non-contact Tapping Measure topography by a.Sliding the probe tip across surface b.Sensing Van der Waals attractive forces between surface and probe tip held above surface c.Tapping the surface with an oscillating probe tip c a b Contact mode imaging is heavily influenced by frictional and adhesive forces which can damage samples and distort image data. Non-contact imaging generally provides low resolution and can also be hampered by the contaminant layer which can interfere with oscillation.TappingMode imaging eliminates frictional forces by intermittently contacting the surface and oscillating with sufficient amplitude to prevent the tip from being trapped by adhesive meniscus forces from the contaminant layer.The graphs under the images represent likely image data resulting from the three techniques. http://www.doitpoms.ac.uk/tlplib/afm/modes_operation.php

  41. LiftMode AFM 2nd pass 1st pass Magnetic or electric Field source Lift height Topographic image Non-contact Force image LiftMode is a two-pass technique for measurement of magnetic and electric forces above sample surfaces. On the first pass over each scan, the sample's surface topography is measured and recorded. On the second pass, the tip is lifted a user-selected distance above the recorded surface topography and the force measurement is made.

  42. Topographic structure (a) and Magnetic force image (b) of a compact disk a b Topographic structure results from surface preparation and exhibits striations from a polishing process (imaged using Tapping Mode) and magnetic force image (LiftMode and lift height 35nm) shows small magnetic domains that are unrelated to surface topography.

  43. Image Insulating Surfaces at High Resolution in Fluid - AFM 18nm 1 2 Image of two GroES (protein) molecules positioned side-by-side in fluid, demonstrating 1nm lateral resolution and 0.1nm vertical resolution. Entire molecule measures 84Å across and a distinct 45Å “crown” structure protrudes 8Å above remaining GroES surface. Fluid cell for an AFM which allows imaging in an enclosed, liquid environment.

  44. Advanced SPM Techniques • Lateral Force Microscopy (LFM) measures frictional forces between the probe tip and the sample surface • Magnetic Force Microscopy (MFM) measures magnetic gradient and distribution above the sample surface; best performed using LiftMode to track topography • Electric Force Microscopy (EFM) measures electric field gradient and distribution above the sample surface; best performed using LiftMode to track topography • Scanning Thermal Microscopy (SThM) measures temperature distribution on the sample surface http://www.youtube.com/watch?v=zSvm1KaEd6k&feature=related

  45. Advanced SPM Techniques • Scanning Capacitance Microscopy (SCM) measures carrier (dopant) concentration profiles on semiconductor surfaces • Nanoindenting/Scratching measures mechanical properties of thin films and uses indentation to investigate hardness, and scratch or wear testing to investigate film adhesion and durability • Phase Imaging measures variations in surface properties (stiffness, adhesion, etc.) as the phase lag of the cantilever oscillation relative to the piezo drive and provides nanometer-scale information about surface structure often not revealed by other SPM techniques • Lithography Use of probe tip to write patterns

  46. Applications of SPM To resolve a wide range of surface properties on the nanometer scale including: Topography, mechanical, magnetic, electric, thermal, and etc. e.g., Nano lithography, inspecting defects of semiconductors, measuring physical and chemical properties of surface, DNA imaging, etc. Advantages: Superior resolution and versatility of scanning probes Limitations: Long imaging times due to slow scanning speed The maximum imaging area is limited (<mm2)

  47. Examples of AFM Images 3-D Al2O3 10m 80nm tall elevated features in a Si/Si3N4 substrate 4m Grain growth studies Lateral force map of a patterned, monolayer, organic film deposited on a gold substrate. The strong contrast comes from the different frictional characteristics of the two materials. 30 µm scan.

  48. Electric Force Microscopy (EFM) Mode :Ferroelectric Domains on BaTiO3 Surface - + - Ferroelectric domain 1 m Piezoresponse force microscopy of ferroelectric domains on BaTiO3 surface. 5µm Scan courtesy of S. Kalinin, T. Alvarez, D. Bonnell, Department of Material Science Engineering, University of Pennsylvania.

  49. Nanoindentation Using a diamond tip to indent a surface and immediately image the indentation. Using indentation cantilevers, it is possible to indent various samples with the same force in order to compare hardness properties. metal-foil diamond tip Indentations on two different diamond-like carbon films using three different forces (23, 34, and 45N) with four incidents made at each force to compare difference in hardness. 200nm Indentation depths are deeper for the softer thin film (right).

  50. IC Failure Analysis and Defect Inspection with Scanning Thermal Microscopy a b a. Top-view image of surface topography of a failing IC where emission microscope detected two current leakage points but did not give the exact location of failure. The image shows no topographical features which suggest a problem. b. Scanning thermal microscopy (SThM) temperature distribution map of the same area showing a hot area on the surface above what was found to be a gate oxide short.

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