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High Power Terminals & Connectors MAK8 & MAK12 PowerPoint Presentation
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High Power Terminals & Connectors MAK8 & MAK12

High Power Terminals & Connectors MAK8 & MAK12

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High Power Terminals & Connectors MAK8 & MAK12

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  1. High Power Terminals & Connectors MAK8 & MAK12

  2. Power Terminals Application Range

  3. Product Line-Up MAK8 Crimp MAK8 Sonic Weld MAK12 Sonic Weld

  4. Product Line-Up

  5. Product Outline

  6. Available Connectors MAK8 Crimp MAK8, 2-way connector to EPS (19060) MAK8, 1-way direct connection to PowerFuse (13679) MAK8 + MAK48, 4-way direct connection to cooling fan (18943) MAK8, 2-way direct connection to PowerFuse (13676) MAK8, 3-way power feed into engine junction box (19028) MAK8, 6-way power feed and fuse connection into junction box (13478) MAK8, 1-way direct connection to PowerFuse (18610)

  7. Available Connectors MAK8 Crimp MAK8, 2-way connector to EPS (19060) MAK8, 1-way direct connection to PowerFuse (13679) MAK8 + MAK48, 4-way direct connection to cooling fan (18943) MAK8, 2-way direct connection to PowerFuse (13676) MAK8, 3-way power feed into engine junction box (19028) MAK8, 6-way power feed and fuse connection into junction box (13478) MAK8, 1-way direct connection to PowerFuse (18610)

  8. Available Connectors MAK12 Sonic Weld MAK12, 1-way 'clip-in‘ connector for sealed fusebox (17956) MAK12, 1-way, 90° power supply into central junction box (13693) MAK12/MAS12, 1-way inline connection for EPS (17161/17164) MAK12, 1-way direct connection to PowerFuse (17959) MAK12, 2-way direct connection to EPS (standard AK interface) (17999) MAK12/MAS12, 1-way inline to PTC heater (17968/17973) MAK12 + MAK28, 5-way, 90° direct connection on capacitor (17265) MAK12 + MAK28, 4-way inline connection for 1kW cooling fan (17969/17988)

  9. Available Connectors MAK12 Sonic Weld MAK12, 1-way 'clip-in‘ connector for sealed fusebox (17956) MAK12, 1-way, 90° power supply into central junction box (13693) MAK12/MAS12, 1-way inline connection for EPS (17161/17164) MAK12, 1-way direct connection to PowerFuse (17959) MAK12, 2-way direct connection to EPS (standard AK interface) (17999) MAK12/MAS12, 1-way, 90° and straight inline to PTC heater (17968/17973) MAK12 + MAK28, 5-way, 90° & straight direct connection on capacitor (17265) MAK12 + MAK28, 4-way inline connection for 1kW cooling fan (17969/17988)

  10. MAK12 Application Example • Power supply to central junction box • replaced eyelet terminal with direction connection • elimination of bolt and nut  weight saving • elimination of screwing operation  process improvement • elimination of screwing operation  deletion of power tools from assembly line • optimised wire routing  package space improvement

  11. 51 pieces 19 pieces 1* Housing 1* Busbar 16* Bolts 17* Nuts 8* Fuses 8* Eyelets 8* Screwing operation at harness plant 9* Screwing operation at vehicle plant 1* Housing 1* Busbar/Powerfuse 2* Bolts 2* Nuts 1* Eyelets 7* Terminals 5* Connectors 2* Screwing operation 5* Mating operation at vehicle plant MAK8 Application Example Example: Pre-Fuse box for passenger vehicle, mounted direct on battery (in production)

  12. Terminal Electrical Performance all parts with Ag surface finish and maximum applicable wire size * MAK8 Sonic Weld, preliminary derating, from prototype parts

  13. Terminal Performance Summary • Outstanding electrical performance and mechanical robustness • Sonic weld version offers additional harness routing flexibility

  14. Terminal Drawings: MAK8 Crimp

  15. Terminal Drawings: MAK8 Sonic Weld

  16. Terminal Drawings: MAK12 Sonic Weld

  17. Terminal Drawings: MAS12 Sonic Weld