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ETM 607 – Simulation Software and Arena Modeling. Review simulation software. http://www.lionhrtpub.com/orms/surveys/Simulation/Simulation1main.html “Hands-on” experience with a discrete-event simulation software package, Arena. simple single server queue input, model logic, outputs
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ETM 607 – Simulation Software and Arena Modeling • Review simulation software. • http://www.lionhrtpub.com/orms/surveys/Simulation/Simulation1main.html • “Hands-on” experience with a discrete-event simulation software package, Arena. • simple single server queue • input, model logic, outputs • additional logic features • In-class exercise, model and analyze complex process
ETM 607 – In-Class Exercise Camshaft Machining Line Process Flow Grind “Main Bearings” Grind Lobes Polish Lobes
ETM 607 – In-Class Exercise Camshaft Machining Line – Process Details OperationNameCycle TimeDowntimeDress 10 Main Grinder ~Unif(5.6,6.0) ~Exp(540) 100 cycles Rep. ~Norm(15,5) ~Unif(10,11) 20 Lobe Grinder ~Tria(12.1,12.5,15.0) ~Exp(360) 50 cycles Rep. ~Norm(25,5) ~Unif(8,9) 30 Polisher ~Unif(3.2,3.4) 350 cycle ~Norm(12,2) 20 10 20 30 : : 10 20
ETM 607 – In-Class Exercise • Camshaft Machining Line – Process Details • Develop an Arena Model of the Camshaft Machining Line • Include unplanned downtime • Include dress cycles • Determine the minimum number of machines for each operation to support a production rate of 250 camshafts per shift • Assume a shift is 450 minutes • Output Analysis • Report queue sizes, machine utilization, machine downtime for various “number of machine” combinations. • Provide a recommendation for the number of machines for each operation. • Email group results to schultz_sr@mercer.edu