JTI – Eco-Design Platform (Ecolonomic 1 platform)

1. JTI – Eco-Design Platform(Ecolonomic1 platform) (1) Ecolonomic=Ecologic & Economic

2. Eco-Design General Objectives • To design airframe for decreasing inputs, outputs and nuisances during aircraft design, production and withdrawal phases: Eco-Design • To design systems for suppressing or reducing use of non-renewable and nocive fluids / materials during operations and maintenance: aircraft Energy Management Inputs : Raw materials Water Energy … Inputs : Fuel Lubricants Energy … Inputs : Fuel Water Energy … Aircraft Design & Production Aircraft Withdrawal (Recycling) All electrical a/c operations Eco-Design For systems Outputs, nuisances : Energy (warming) Liquid effluents Gaseous effluents Solid waste … Nuisances : Energy (warming) Liquid effluents Gaseous effluents Solid waste … Nuisances : Energy (warming) CO2, NOx Noise Contrails Crash waste … Eco-Design for Airframe « Clean Sky » JTI - Eco-Design Platform

3. Eco-Design for Airframe Eco-Design for Airframe Eco-design for Systems « Clean Sky » JTI - Eco-Design Platform

4. Technical content - General issues Issue 1 : new materials Issue 1 : new materials Area 1 : new materials / new architectures Area 4 : end of life management RawMaterials Elimination Recycling ECO-DESIGN Manufacturing Repair Area 2 : clean manufacturing Product Maintenance Use Area 3 : long life structure « Clean Sky » JTI - Eco-Design Platform

5. Overall Lifecycle Demonstration Materials Manufacturing Validation article TBD (significant representative equipped structure) Production Process Modelling + manufacturing + testing Use Maintenance Dismantling Recycling Partial tests « Clean Sky » JTI - Eco-Design Platform

6. Technical content - Area 1 : Materials • New materials – Requirements • New functions • Self healing • Thermal, electrical conductivity (Energy Management) • Controlled released rate • New materials – Requirements • Structural function • Performances : weight saving • “Renewability” products • “Recyclability” • Materials more resistant to I/F • CMR • Materials production processes : energy, cost, pollution • New emerging materials • Composite • Agriculture (fibres, raw materials) • Biotechnology : nano, molecular design • Others • Metallic • New light alloys (e.g. Al-Li) • Surface treatment, protection Modeling « Clean Sky » JTI - Eco-Design Platform

7. Technical content - Area 2 : Manufacturing • New processes – Requirements • Industrial • Optimised Work Flow • Highly integrated processes • One shot process • Dry process • Low energy • Recycling of ancillaries • New processes – Requirements • Societal • Design of offices • Design of shops • E-learning, virtual reality • Human role • Emerging countries • Higly developped countries • Green Factory • Composite, metallic, fitting • Direct manufacturing • Energy management • Virtual Reality • Waste management Modeling « Clean Sky » JTI - Eco-Design Platform

8. Technical content - Area 3 : Long Life Structure Modeling • Structural Diagnostic / Prognostic • In field feed back • Health Usage & Monitoring • Real time monitoring • Smart sensors • Non Destructive Control • Long Life Materials • Materials more resistant to interface and inter-phase • Failure mode • Key criteria (Damage Tolerance) • Influence of atmospheric pollutants • Mapping of pollutants • Test Procedures • Relevant Vs in field experience • Short testing cycle « Clean Sky » JTI - Eco-Design Platform

9. Technical content - Area 4 : End of Life Management • Dismantling processes • Low energy • Dry Processes • Low effluents and waste • Materials end of life treatment for reuse, elimination, storage • Metallic • Separation, purification • Storage of end products • Organic • Physical processing • Chemical processing • Biological processing • Energy • Storage of end products Modeling « Clean Sky » JTI - Eco-Design Platform

10. Airframe Demonstrator • Structures : composite and metallic architectures • Fuselage section • Wing / fuselage junction • Wing (partial ?) • Landing gear installation ? • Cabin installation (in the fuselage section) « Clean Sky » JTI - Eco-Design Platform

11. Eco-design for systems Eco-Design for Systems (small aircraft) Eco-Design for Airframe « Clean Sky » JTI - Eco-Design Platform

12. Eco-Design for Systems - Global Methodology : Overview (1/2) Methodology Devt and Validation Generic Architecture Definition Technology Status Specifications and requirements Electrical & thermal Stimulation Benches for simulation tool validation Candidates Architecture Refinement Test Benches Definition Generic Architecture Components & S/S Def. Test Hardware Tests Models Data Validated Models & data Results Architecture trade-off « Clean Sky » JTI - Eco-Design Platform

13. Eco-Design for Systems - Global Methodology : Overview (2/2) Architecture trade-off … Arch. 1: Baseline Arch. 2 Arch. 3 … … Ecolonomic Comparisons at aircraft Level All Electric Architecture Selection and Benefits Assessment « Clean Sky » JTI - Eco-Design Platform

14. Eco-design for systems - Preliminary WBS Aircraft Vehicle Systems Architecture Architecture Trade-off Preparation S/S & Components Requirements Architecture Trade-off Data, models a/c Requirements a/c Optimization Architecture Candidates Ecolonomic Comparison Requirements Tools and Models Synthesis, Recommendations Test Benches Definition Iron Bird H/W for test benches SYSTEMS PLATFORM Thermal Bench (WP 4.2) « Clean Sky » JTI - Eco-Design Platform

15. Eco-design for systems Clean Sky Technology Evaluator Architecture Studies (small cabin A/C) – Trade-offs Requirements Modelisation, simulations, validations • Technologies • ECS, anti / de-icing • Actuators • Electrical generators, Starters • ... Energy & Thermal Benches definition Global Iron Bird Energy : Iron Bird Thermal bench « Clean Sky » JTI - Eco-Design Platform