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Providing the right technology for small/medium/large scale production of good quality BIODIESEL

Providing the right technology for small/medium/large scale production of good quality BIODIESEL. Planting Harvesting Pressing (hot or cold). UPSTREAM----Feedstock. Rapeseed- Brassica Napus. Canola 1190 l/ha.

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Providing the right technology for small/medium/large scale production of good quality BIODIESEL

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  1. Providing the right technology for small/medium/large scale production of good quality BIODIESEL

  2. Planting Harvesting Pressing (hot or cold) UPSTREAM----Feedstock

  3. Rapeseed- Brassica Napus Canola 1190 l/ha

  4. 952 l/haSunflower

  5. Soya446 l/ha

  6. 1892 l/haJatropha Curcus

  7. 2700 l/ha

  8. Oil Palm 5950 l/ha

  9. ALGAE Parameters to be defined but we understand that the yield is more favourable than most fruits/kernels.

  10. MIDSTREAM TRANSESTRIFICATION PROCESS

  11. Triglycerides + alcohol methyl esters and glycerol Biodiesel often referred to as methyl ester e.g Rapeseed Methyl Ester (RME) Chemical process referred to as a base-catalysed trans-esterification. Straight forward but needs to be done right. Technically….. NaOH, Temp

  12. Different oils have different levels of free fatty acids FFAs. These need to be titrated with catalyst. A simple dip stick test works well and shows the pH according to colour bands Read off the amount of catalyst to add from the chart and table supplied Easy! Titrate the amount of catalyst

  13. What makes the BD400 so effective? Pressurised reactor allows the reaction to be carried out at 85°C w/o methanol boiling off. (Well above “normal” methanol boiling point.) This drives the reaction forwards. Inner stainless steel core, outer stainless steel jacket. Insulated. Good proven mixing. Gives exceptional mixing of reactants not just circulation.

  14. Add oil to methanol, not methanol to oil The reaction works best with high concentrations of methanol and high temp. Add hot oil to warm methanol + catalyst. Gives very high initial methanol:oil ratio – optimal. Minimal vapour space/loss. Incr. pressure & temp to 85°C. Good mixing to complete the reaction Methanol vapour 17-20% methanol 40% methanol 55% methanol 70% methanol 85% methanol 100% methanol

  15. Settling/Storage tank Capacity 1200 litresEmpty weight 180 kg Dimensions 1.2m (W), 1.2m (D), 3m (H)3mm thick stainless steel vessel

  16. The biodiesel and glycerine produced 1 hour (+) Methyl Ester BD G Glycerine

  17. DOWNSTREAM Filtering,Washing and Polishing

  18. Biodiesel Dry Washing & Polishing

  19. Adding Dry Washing Powder Here our dry washing powder is being added to the filter.  It is soft and white. Similar in consistency to talcum powder.

  20. From WCO From RBD

  21. MagnesolTM • Free glycerine - tests prove an 85% reduction in 20 min • Water removal - tests prove a 60% reduction in 20 min • Methanol content reduced from 0.113% to 0.011% 90% reduction in 20 min • Soap – tests; from 651mg/kg to 4mg/kg in 20 min

  22. SchematicLayout Of Plant Catalyst Methyl Easter Storage tank Alcohol Scope of Equipment Supply Reactor Settling Tank No. 1 Settling Tank No. 2 Titration Washing & Filtering station Pre Heated Oil Crude Glycerine Storage Tank Feedstock ~1 sq m ~1 sq m ~1 sq m excl storage vessels

  23. Asia Biofueltech Sdn Bhd’s Biodiesel Systems Reactor Transfer Pump Settling Tank Filtration & Washer Storage Tank

  24. Our equipment can produce up to 500 litres of methyl ester per batch – in one hour. We use stainless steel equipment to process methyl ester. It is designed on a Modular concept – i.e. start small and grow to produce 2-3 million litres per year with ease. Duplicate to meet demand. Our equipment is cost effective and capable of producing good methyl ester(98% conversion) No discharge of dirty effluent from our manufacturing plant.

  25. Three (3) phase wiring Water Supply Storage tanks and pumps for Feedstock Alcohol Methyl Ester Crude Glycerine Feedstock (oil) Alcohol Cataylst Methyl Ester Washing powder Operators Safety equipment (masks) Utilities and Raw Material requirements

  26. First Trial Run on Mitsubishi Storm Did a run from Shah Alam to Malacca

  27. Second Trial on Land Rover - Discovery

  28. Diesel powered forklift on biodiesel.Cuts fumes and unpleasant odours.

  29. NO DRILLING NO SPILLING NO WARS NEEDED to acquire oil Thank you for your attention Visit www.asiabiofueltech.com

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