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Chapter 6 Statistical Process Control (SPC)

Chapter 6 Statistical Process Control (SPC). Descriptive Statistics. 1. Measures of Central Tendencies (Location) Mean Median = The middle value Mode - The most frequent number 2. Measures of Dispersion (Spread) Range R=Maximum-Minimum Standard Deviation Variance . x. x. x.

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Chapter 6 Statistical Process Control (SPC)

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  1. Chapter 6 Statistical Process Control (SPC)

  2. Descriptive Statistics 1.Measures of Central Tendencies (Location) • Mean • Median = The middle value • Mode - The most frequent number 2. Measures of Dispersion (Spread) • Range R=Maximum-Minimum • Standard Deviation • Variance

  3. x x x x x 1 2 3 4 5 6 7 8 µ The Standard Deviation (x-µ)

  4. River Crossing Problem

  5. Inferential Statistics

  6. 68.26% 95.46% 99.73% The Normal (Gaussian) Curve -3-2-1+1+2+3

  7. Red Bead Experiment

  8. Types of Control Charts Quality Characteristic Attribute Variable Type of Attribute X and MR chart No n>1 Defective Defect Yes Constant sample size? Constant sampling unit? Yes Yes No X-bar and R chart n>6 Yes No np-chart No c-chart X-bar and s chart p-chart u-chart

  9. Data Stats • Information • Central Tendency • Dispersion • Shape No Action Decision Action

  10. median median mode mode mean mean Skewed to the right (positively skewed) Skewed to the left (negatively skewed) The Shape of the Data Distribution • “Box-and-Whisker” Plot mean = median = mode • Pearsonian Coefficient of Skewness

  11. Special Cause (Assignable) Control Charts Special Cause (Assignable) +3σ Average -3σ Common Cause (Chance or Random)

  12. Standard Error of the Mean Central Limit Theorem Sample (x-bar) Distribution Population (individual) Distribution μ

  13. X-Bar and R Example Rational Subgroup Subgroup Interval

  14. X-Bar and R Control Chart Limits

  15. Attribute Control Chart Limits

  16. p-Chart Example *Note: Use n-bar if all n’s are within 20% of n-bar

  17. β β β The α and β on Control Charts α = .00135 +3σ Average -3σ α = .00135

  18. 3 2 1 Average -1 -2 Out of Control Patterns 8 successive points same side of centerline 2 of 3 successive points outside 2  -3 4 of 5 successive points outside 1 

  19. Control Chart Patterns Instability “Freaks” Gradual Trend Sudden Shifts Cycles “Hugging” Centerline “Hugging Control Limits”

  20. Six Sigma Process Capability 1.5 Cp = 2.0 .54 ppm Cpk = 1.5 3.4 ppm LSL USL

  21. Cause and Effect Diagrama.k.a. Ishikawa Diagram, Fishbone Diagram Person Procedures A B C Process Material Equipment

  22. Vital Few Trivial (Useful) Many Pareto Charta.k.a. 80/20 Rule

  23. The Taguchi Loss Function: L (x) = k (x-T)2 Loss ($) .480 .500 .520 Traditional Loss Function: Loss ($) .480 .500 .520 Taguchi Loss Function

  24. Most “Robust” Setting Response Curves

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