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PDT111 Manufacturing Process. Semester 1 2015/2016 Bachelor of Mechanical Engineering Technology ( hons .) (Machining). Powerpoint Templates. Mr. Shaiful Zairi Bin Ahmad Subhi HP: 019.355.2105. Lecturer. Course Sypnosis.

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  1. PDT111 ManufacturingProcess Semester1 2015/2016 Bachelor of Mechanical Engineering Technology (hons.) (Machining) Powerpoint Templates

  2. Mr. Shaiful Zairi Bin Ahmad Subhi HP: 019.355.2105 Lecturer

  3. Course Sypnosis This course explores the manufacturing process which used in industry to convert raw material into finished product. This course is devided into five sections. First, the introduction to manufacturing technology will be given, followed by material selection in manufacturing and heat treatment process. Secondly, the casting technology and various metal casting processes will be introduced including sand casting, investment casting, vacuum casting and other casting processes. Thirdly, overview of forming and shaping process will be given on rolling, forging, extrusion, drawing, sheet-metal forming, powder metallurgy, processing of ceramics, injection molding, and rapid prototyping process. Fourthly is about various joining process such as brazing, soldering, adhesive bonding, and mechanical fastening processes.

  4. Course Outcomes CO1:Ability to describe the concept & methodologies of manufacturing technology and fundamental of materials in manufacturing. CO2: Ability to describe and analyze the concept & methodologies of solidification processes. CO3:Ability to analyze and evaluate the concept of forming and shaping processes. CO4:Ability to analyze and evaluate the concept & methodologies of joining and assembly technology.

  5. Teaching Plan CHAP. 1 INTRODUCTION TO MANUFACTURING TECHNOLOGY 1.1 DEFINE and EXPLAIN Manufacturing Processes. 1.2 DESCRIBE Materials Properties and Product Attributes. 1.3DEFINE, EXPLAIN and DESCRIBE Engineering Materials.

  6. Teaching Plan..cont. CHAP. 2 CONCEPT & METHODOLOGIES OF SOLIDIFICATION PROCESSES 2.1DEFINE and EXPLAIN of Casting Technology. 2.2DESCRIBE and EXPLAIN Heating & Pouring. 2.3 DESCRIBE and EXPLAIN Solidification and Cooling system. 2.5EXPLAIN, ILLUSTRATE and ANALYZE the concept of sand casting, investment casting, vacuum casting and die casting.

  7. Teaching Plan..cont. CHAP. 3 CONCEPTS & METHODOLOGIES OF FORMING PROCESSES 3.1DEFINE, EXPLAIN and DESCRIBE the fundamental of forming process. 3.2EXPLAIN and DESCRIBE the material behavior in forming process. 3.3EXPLAIN, ILLUSTRATE and ANALYZE the process of rolling, forging, extrusion and drawing processes. 3.4EXPLAIN, ILLUSTRATE and ANALYZE the injection molding process and Rapid Prototyping.

  8. Teaching Plan..cont. CHAP. 4 CONCEPT & METHODOLOGIES OF SHEET METAL WORKING 4.1 DEFINE, EXPLAIN and ANALYZE the Cutting Operation, Bending Operation, Drawing Operation and other sheet metal forming operations. 4.2 DESCRIBE and ANALYZE the design considerations of sheet metal processes.

  9. Teaching Plan..cont. CHAP. 5 CONCEPT & METHODOLOGIES OF PARTICULATE PROCESSING OF METALS AND CERAMIC 5.1DEFINE and EXPLAIN Characterization of Engineering Powders. 5.2 EXPLAIN and ILLUSTRATE the Powder Metallurgy and Processing of Ceramics. 5.3DESCRIBE, EXPLAIN and ANALYZE the Design Considerations in Powder Metallurgy processes.

  10. Teaching Plan..cont. CHAP. 6 CONCEPT & METHODOLOGIES OF JOINING AND ASSEMBLY PROCESSES 5.1DEFINE and EXPLAIN Fundamentals of Welding and Mechanical Assembly Technology. 5.2DESCRIBE, EXPLAIN and ANALYSIS Welding Methods & Procedures and Design Considerations in Welding. 5.2DESCRIBE and EXPLAIN Brazing, Soldering and Adhesive Bonding processes. 5.3DESCRIBE, EXPLAIN and ANALYSIS Mechanical Assembly Methods and the Design Considerations.

  11. Marking Scheme • Final Exam = 40% • Mid-Term Exam (1+2) = 20% • Mini Project = 25% • Assignment = 5% • Quiz (1+2) = 10%

  12. Text Book Groover, M.P. Fundamentals of Modern Manufacturing; Materials, Processes, and Systems, 4th Ed., John Wiley & Sons, Inc., 2010.

  13. Reference Books • Kalpakjian S, Schmid S.R. Manufacturing Engineering and Technology, 4th ed., Prentice Hall Inc. 2001 • Schey, J.A. Introduction to Manufacturing Processes, 3rd Ed., Mc Graw Hill, 2000. • Philip F. Ostwald, Jairo Munoz (1997). Manufacturing Processes and Systems. 9th ed., John Wiley & Sons. • E.Paul DeGarmo, J T. Black, Ronald A. Kohser (1997). Materials and Processes in Manufacturing. 8th ed., John Wiley & Sons, Inc.

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