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Explore the development and challenges of magnetic instrumentation for superconducting magnets in laboratories at the Large Hadron Collider. Addressing instrumentation maintenance, calibration, and future upgrades.
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Superconducting Magnets and Laboratories:Instrumentation for Magnetic Measurements M Buzio, L Walckiers on behalf of TE/MSC/MM staff Contents • LHC Spares • Support to LHC Operation • Support to LHC Operation • LHC upgrade Phase I • Magnet R&D – High Field Magnets • Magnet R&D – Fast-Cycled Magnets
Magnetic Instrumentation for LHC Spares • DemandsCapability to measure spares and repaired magnets to the same standard as the series • Instrumentation • All necessary equipment in working order (exception: large aperture magnets) • Spares available: sufficient for long coil shafts and rotating units, integrators, moles, etc … • Long-term issues: hardware • Maintenance and calibration: key staff retired (or retiring soon), transmission of know-how to be ensured • Coil manufacturing workshop: winding machines to be repaired, specialized component suppliers (glue, wires …) to be renewed • Single Stretched Wire (calibration reference): three units in operation, but hardware starts to fail and some direct replacements out of stock (also, excellent support from Fermilab is nowadays much reduced) Need to re-develop internally for the long term • Long-term issues: software • Legacy platform = VME + LabView MMP on Sun workstations: stable system, support calls answered efficiently by EN/ICE, but platform being phased out • SMA database for coil calibration factors + raw/treated cold harmonic data discontinued all processing/file transfer dome manually (not a problem for infrequent measurements) • Support needed • EN/ICE/MTA: spare workstations/hard disks; MMP maintenance, backups, networking • BE/ABP/SU: laser tracker operation/maintenance; cooperation for geometry (magnetic axis) measurements • TE/MSC: coordination on relocation/operation of warm measurement systems (polarity checkers, DIMM/QIMM moles)
Magnetic Instrumentation in Support to LHC Operation • Demands (see E. Todesco’s talk) • Fill in the magnetic model of LHC (FIDEL) • Validate the model on SM18 test benches (Tracking Tests) • Long term: update FIDEL in response to evolution of power cycles, operation modes etc … • InstrumentationStandard instrument park + next-generation field acquisition platform (FAME – FAst Measurement Equipment) Designed to ensure: • long-term maintainability (PXI platform, modern electronic components) • enhanced performance (200×bandwidth, 100×S/N over VME integrators) • flexibility in a prototyping setting (C++ software running on Windows/Linux PC) • Planned/under way developments • Fast Digital Integrators (FDI): firmware revision for more flexible use (internal trigger generation + interrupt handling) under way; finalization of hardware to achieve max. performance • FAME coil shafts: one full SSS system + one spare MB system; mechanism for longitudinal adaptation under study (essential for flexibility e.g. for correctors) • FFMM C++ framework: interfaces with HW/SW components (e.g. SM18 power supplies and LSA control system), fault detection, scripting, user interface • Support needed • Integrators: partially supported by external collaboration with Università del Sannio (Italy) + Technology Transfer agreement with commercial partner (Metrolab, Geneva) • FFMM software: fully supported by Università del Sannio • Data storage: standard CERN Oracle support for storage of calibration data, raw and treated test results. Detailed data formats and interfaces to be finalized in accord with all potential users.
FAME (FAst Measurement System) = + + Adapted long coil shaft + Mobile Rotating Unit PXI Fast Digital Integrators(~25 prototypes operational) FFMM C++ software(prototype version 3.0 deployed) • Status: 1 full system for MB operational in SM18 (some tests pending).8 Hz rotation speed demonstrated (much higher bandwidth possible with interpolation) • Components can be reused and adapted for different non-SC projects: • Harmonic DC/fast-cycled measurements for Linac4 PMQs and EMQs- Upgrade of magnetic material testing equipment (permeameter)- SSW upgrade (long-term maintainability)- 3D Hall probe scanner.
Magnetic Instrumentation for LHC Upgrade Phase I • DemandsWarm/cold magnetic testing & quench detection of Ø120~180(?) mm NbTi magnets (1~2 short models + 23 correctors + 24 series cryomagnets) • InstrumentationSingle Stretched Wire: adequate for integral strength, magnetic axis and field direction.Existing rotating coil systems are not adequate for accurate harmonic measurements (ideally harmonic coil size ⅔ aperture size) • Planned R&D • Large-diameter quadrupole compensated coil arrays (long shafts and/or mole with optical tracking): mechanical stiffness and weight issues, calibration procedure (present reference magnet aperture too small) • Adaptation of mechanical and electronic components to harmonic coils system for large diameters, horizontal or vertical cryostats (short models) • Collaboration to development of suitable anticryostats • Fabrication of coils/shafts for modular quench antennas; improvement of the reliability of coils at cryogenic temperature (winding and curing procedure, quality of glue, dedicated thermal cycling testing) • Adaptation of acquisition system for fixed coil system (string test) • Support needed • BE/ABP/SU: coordination on geometry tests + data analysis and storage. • All end users: coordination on design of quench antennas(size and sensitivity of coils, geometry, compensation) Overlap With Magnet R&D
Magnetic Instrumentation for Magnet R&D – High field magnets • DemandsWarm/cold magnetic testing & quench detection of dipole and quadrupole short models and prototypesSupport to cable testing facility: search coils, electronics for data acquisition … (useful for any SC-related R&D) • InstrumentationExisting instrumentation may or may not be adequate to the task (mainly depends on: magnet length, Ø aperture, accuracy needed). • R&D issues • Anticryostats • Quench antennas • Adapted coil shafts/moles • Vertical cryostat systems • Support needed • To be told in advance of geometrical/field constraints … (long lead times for high precision coil and shaft components) • Overlap with R&D for Upgrade Phase I
Magnetic Instrumentation for Magnet R&D – Fast-cycled magnets • Demands • Warm/cold magnetic testing and quench detection of short models and prototypes (up to 2 T/s, 4 T) • Magnetic properties of iron yoke samples (magnetization curve + hysteresis and AC losses) • InstrumentationStandard magnetic measurements based on fixed coils. Existing systems (routinely used on normal magnets) require wide apertures likely to be inadequate. • R&D issues • Suitably dimensioned coils and/or moles and/or double stretched wire systems • Topics overlapping other SC/NC magnet programs: • Adapt acquisition to high-precision pulsed mode operation ( synergy with Linac 4) • High bandwidth measurements of eddy current effects ( synergy with Linac4, PS, CNAO) • Integral measurement in strongly curved magnets e.g. multiple-coil fluxmeter ( R&D done for CNAO) • Flexible control of standard split-coil permeameter with FDI/FFMM ( material properties routinely demanded by many clients e.g. NC magnets, PS B-train, LHC experiments, CLIC, CNAO, MedAustron, ITER …) • Support needed • To be told in advance of geometrical/field boundary conditions …