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Company General Presentation Aquatech India Tomas Dornik , MEGA a.s., Czech Republic

Company General Presentation Aquatech India Tomas Dornik , MEGA a.s., Czech Republic. Our mission. To be preferred supplier of electro-chemical membrane processes providing superior solutions and services with maximum respect to the environment. Company profile.

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Company General Presentation Aquatech India Tomas Dornik , MEGA a.s., Czech Republic

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  1. Company General PresentationAquatech IndiaTomas Dornik, MEGA a.s., Czech Republic

  2. Ourmission To be preferred supplier of electro-chemical membrane processes providing superior solutions and serviceswith maximum respect to the environment.
  3. Company profile We are innovative and constantly growing private company with more than 25 years of experience in the production of ion-exchange membrane and supply of membrane technologies Family owned company (Mr. Lubos Novak, Ph.D.) author or co-author ofpatents (>20), research reports(>100) especially in the field of membrane processes,president of Czech MembranePlatform, founder of electro-membrane processes in CR Core business is production of ion-exchange membranes, spacers, membrane stacks and supply of complex electro-membrane technologies on the basis of own know-how Processes and products are certificated by ISO (EU standards) and GOST-R (Russian Standards)
  4. History 1975 – 1981: Central laboratories of uranium industry (CSUP) 1981 – 1990: Research and Development Institute of CSUP since 1985: Industrial production of membranes RALEX® 1991 – 1992: MEGA - VVÚ s.p. – state company since April 1992: MEGA a.s. 2000: MEGA-TEC s.r.o. 2007: MEGA ProfiLine 2008: MemBrain 2012: MEGA Ukraine 1995 2012
  5. Production Plant in Straz pod Ralskem
  6. MEGA Group
  7. MemBrains.r.o. R&D (research and development) Subsidiary of MEGA a.s., Quick transfer of results of research works to industrial applications Headquarters: Stráž pod Ralskem, Czech Republic Founded: 2008 Employees: 56 Activities are mainly focusing into: the latest processing trends in the field of membrane processes electro-membrane processes hybrid membrane processes bipolar membranes gas separation
  8. MemBrain s.r.o. MembraneInnovation Center (MIC) Membrane Innovation Center (MIC) is a unique Center focusing on research and innovation in membrane processes, which provides: new infrastructure for research and innovation activities modern equipment of analytical, technological and mobile laboratory net of industrial and academic organizations more than ten years experience in R&D support for education and popularization of the field
  9. OurOffer in MembraneProcesses Products Heterogenous ion-exchange RALEX membranes®(www.ralex.eu) Electrodialysis equipment (laboratory, pilot, industrial) Electrodeionization equipment Electrophoretic cells (flat, tubular) Membrane technologies (turn-key delivery) Electrochemical (ED(R), EDI) Complex process lines (integrated membrane processes) R&D and other services Consultancy, expertise, designing Laboratory and pilot scale trials Guarantee and post-guarantee service Staff training
  10. Main Products & Applications
  11. Strategicpartners:
  12. DefinitionofElectrodialysis Electrodialysis (ED) is an electrically-driven method of removing dissolved ionic compounds Dissolved solids may exist in a form of ions that are either positively or negatively charged (cations or anions) When an electrical potential is applied across the ion-selective membrane, cations migrate towards the negative electrode (cathode) and anions migrate towards positive electrode (anode) The driving force is DC electric field
  13. Definition and CharacteristicsofIons Ions are nothing more than atoms or molecules that have gained or lost an electron(s). Generated by salts, acids or alkalies dissociation in water Both types – organic and inorganic Independent movement in solution Cation is a positively charged (loosing of electron) ion Cations migrate to the cathode Anion is a negatively charged (gaining of electron) ion Anions migrate to the anode
  14. Ion-exchange Membranes Ion-exchangemembranespresent ion-selectivebarries Cation-exchange membranes (CM) Selective transport of cations Anionic transport blocked Permselectivityabout 96 % Anion-exchange membranes (AM) Selective transport of anions Cationic transport blocked Permselectivityabout 96 %
  15. Electrodialyzer– Heart of the EDProcess Basic characteristics Series of alternating ion-exchange membranes separated by spacers One cation and one anion exchange membrane plus two spacers = cell pair Spacers are alternately connected to internal manifolds for proper liquids distribution Platinum-coated titanium electrodes
  16. Electrodialyzer– Heart of the EDProcess 1- Manifolds with built-in collectors 2 - Electrodes 3 - Ion exchangemembranes 4 - Spacers 5 - Tie-rods, washers and nuts 6 - Assemblypins
  17. RALEX EDR stacks for industrial applications Membrane stack EDR-III Membrane Stack ED/EDR-II
  18. Small capacity EWT technology units P-series EWTU P10 and EWTU P20 are compact, fully autonomous processing units for small size projects till 15 m3/hour (EWTU P10) and 20 m3/hour (EWTU P20); also suitable for piloting and/or testing Both single pass and batch process applicable Up to three stacks in series (for single pass mode)
  19. Medium-capacity EWT technology units M-series M45 and M90 are compact, fully autonomous processing units for medium-capacity size projects till 45 m3/hour (EWTU M45) and till 90 m3/hour (EWTU M90); Operating in single-pass through mode M45 - arrangement in one line ; up to three stacks in series M90 - arrangement in two lines; up to three stacks in series a s standard, can be designed with 2 concentration loops as four stages technology RALEX® EWTU M90 RALEX® EWTU M45
  20. Large scale EWT technology units TwinLine90 Inlet hydraulic skid with reversal valves, pneumatic actuated Two EDR lines, 2, 3 or 4 stages Outlet hydraulic skid Pipe collectors TwinLine90 12L/3S (approx. 500 m3/hour of product) One TwinLine90
  21. MEGA industrialapplicationsof ED/EDR in Water Reuse and Desalination Water Reuse of biologically pretreated waste waters to produce water for agricultural or landscape irrigation of discharged water from industry to reuse it back to a process (as process water, make up water for cooling towers, RO brinerecovery) treatment of waste condensates from fertilizer industry to reuse ED concentrate back in the production process and diluate in water management of the company … Desalination of tailingponds(mining industry) of gas well waters of brackish waters to produce drinking water …
  22. MEGA industrialapplicationsof ED/EDR in WaterReuse and Desalination Desalination cost ofvarious technologies E-Separation Evaporation 10 $/m3 Ion Exchange EDI EDR EDR Cost 1 $/m3 Reverse Osmosis BWRO SWRO MB CIX/AIX 0,1 $/m3 Evap IX EDR RO EDR 100 g/L 10 g/L 1 g/L TDS
  23. MEGA projects in Water Reuse: Project “Depurbaix”Desalination of biologically pretreated municipal waste water to produce water for agricultural irrigation Client: BEFESA/ACSA Project: Municipal waste water (tertiary) treatment to produce irrigation water Locality: Barcelona, Spain Commissioning: 2010 Feed specification: Municipal wastewater after biological and mechanical pre-treatment;3200 microS/cm Quality of Product: < 750 microS/cm Capacity of product: 4x 12.000 m3/day (4x 500 m3/hour) MEGA technology: RALEX EWTU TwinLine90 48L/2S (EDR-III/600) Mode: Single pass, water recovery 86%
  24. MEGA projects in WaterReuse: Project “Depurbaix”Desalination of biologically pretreated municipalwastewater to produce water for agricultural irrigation
  25. MEGA projects in WaterReuse: Project “Depurbaix”Desalination of biologically pretreated municipalwastewater to produce water for agricultural irrigation Processblockscheme UF, RO, Ultraviolet Injectionintoaquifer to preventsalineintrusion hypochlorite Cartridge filtration Tailingpond K II ED WWTP AgriculturalIrrigation Actiflo® Discfilter UV Secondarysettler Coagulation, Injection, Maturation, LamellaClarifier Filtration Disinfection Sandfiltration Feedintowetlandareas FeedintoriverLlobregat
  26. MEGA projects in WaterReuse: Project „A.R.P.C.“Desalination of biologically pretreated wastewater to produce make up waterfor coolingtowers Client: GEMWATER/ ARAK PETROCHEMICAL CORPORATION Project: Desalination of biologically pretreated waste water from petrochemical plant to produce make up water for cooling towers Locality: Arak, Iran Commissioning: 2010 Feed specification: Wastewater after biological and mechanical pre-treatment, 1800 microS/cm Quality of Product: 85% of desalination degree (approx. 200-250 microS/cm) Capacity of product: 210 m3/hour MEGA technology: RALEX EWTU 6L/3S (EDR-III/500) Mode: Single pass, water recovery 85%
  27. MEGA projects in WaterReuse: Project „A.R.P.C.“Desalination of biologically pretreated municipalwastewater to produce make up waterfor coolingtowers Tailingpond K I
  28. MEGA projects in WaterReuse: Project „A.R.P.C.“Desalination of biologically pretreated municipalwastewater to produce make up waterfor coolingtowers Processblockscheme Coolingtower make up Cartridgefilters Clarifier WastewaterfromComplex DAF EDR Activatedsludge Sandfilters + Carbonfilters Evaporationpond
  29. MEGA projects in Desalination: Project „GEAM“Desalination of tailing ponds (mining industry) Client: DIAMO s.p., zavod GEAM Project: Desalination of tailing ponds created by uranium mining Locality: DolniRozinka, Czech Republic Commissioning: 1986, extension 1995, extension 2007 Feed specification: Alkaline tailing pond waters from uranium mining with approx. 35 g/l TDS, containing, especially anions SO42- (20 g/l), NO3-, NO2-, cations NH4 , Na+, Ca2+,Mg 2+, other metals as Mo, organic matters, uranium U Pretreatment: Addition of lime and soda ash to precipitation Ca2+ and Mg2+ , sand filtrationsorption of heavy metals and uranium on ionexchange colon filled by LEWATIT, sorption of organic solids on acivated carbon Capacity, composition: ED (membrane stacks ED-II) in Feed&Bleed mode Feed: 65 m3/h, TDS approx. 35 g/l Diluate: 50 m3/h, TDS 12-15 g/l; Concentrate: 15 m3/h, TDS min. 100g/l RO Feed: 50 m3/h, TDS 12 g/l Permeate: 35 m3/h, TDS less than 0,5 g/l; Retentate: 15 m3/h, TDS cca 40 g/l Quality of Product: Desalinated stream is discharged after pH controlle to a river, concentrate is evaporated to the final commercial product of pure Na2SO4 MEGA technology: Combination of ED and RO; ED: RALEX EWTU 30xED-II/200 ED Mode: Feed&Bleed
  30. MEGA projects in Desalination: Project „GEAM“Desalination of tailing ponds (mining industry) Tailingpond K I Tailingpond K II
  31. MEGA projects in Desalination: Project „GEAM“Desalination of tailing ponds (mining industry) Processblockscheme Evaporation, Na2SO4 crystalization Sorptionofheavy metals and U (on ion exchangecolumns) ED Tailingpondwater Tailingpond K II Lime,Na2CO3 RO River Drainagewater Ca and Mg precipitation Sandfiltration GAC Filtration(sorptionoforganicsolids)
  32. MEGA projects in Desalination: Project „ZSNP“Desalination of tailing ponds (mining industry) Client: ZSNP a.s. Project: Desalination of tailing ponds created after production of aluminium oxide Locality: ZiarnadHronom, Slovakia Commissioning: 2003 Feed specification: Very high alkalinity waters (pH 13-14) from red mud tailing pond (nearly 10g/l of free NaOH, containing anions OH-, CO32-, cations Na+, K+, metals as Al (1g/l), heavy metals Cr, As, Mo, V and some organic matters) Pretreatment: Neutralisation with H2SO4 and precipitation using FeSO4 plus floccculant, sedimentation and filtration, additional acidification and double filtration before electrodialysis itself Capacity, composition: Feed: 14,4 m3/hr at 37 g/l TDS ; Diluate: 11,8 m3/hr at 6 g/l TDS; Concentrate: 2,6 m3/hr at 180 g/l TDS Quality of Product: Desalinated stream is discharged after pH controlle to a river,concentrate is evaporated to the final commercial product of pure Na2SO4 MEGA technology: ED: RALEX EWTU 12xED-II/200 Mode: Feed&Bleed
  33. MEGA projects in Desalination: Project „ZSNP“Desalination of tailing ponds (mining industry) DIVISON OF MEMBRANE PROCESSES
  34. MEGA projects in Desalination: Project „ZSNP“Desalination of tailing ponds (mining industry) Processblockscheme Evaporation, Na2SO4 crystalization NaClO2(disinfection) H2SO4, Sand and anthracitefiltration II Floculant H2SO4, FeSO4 NaClO2(disinfection) Tailingpondwater ED Sedimentation Neutralization, As and Crprecipitation Sand and anthracitefiltration I Bag and Cartridgefiltration River Decarbonation (by air)
  35. MEGA projects in Desalination: Project „GRP“Desalination of gas well waters Client: GP RESOURCES Project: Small capacity unit - treatment of gas well waters Locality: Alberta-Calgary, Canada Commissioning: 2008 Feed specification: Gas well water, TDS in range 10 000 – 18 000 mg/l Quality of Product: Drinking water for hog barns, TDS under 500 mg/l Capacity of product: approx. 40 m3/day MEGA technology: RALEX EWTU P101xEDR-II/200-0.8; Mode: Batch
  36. MEGA projects in Desalination: Project „GRP“Desalination of gaswellwaters
  37. MEGA projects in Desalination: Project „GRP“Desalination of gaswellwaters Processblockscheme Drinkingwater Bag filtration 1 µm Gaswellwater Feed tank 1 EDR EDR GAC Filtration(sorptionofhydrogencarbons) Feed tank 2 Brine tank
  38. MEGA projects in Desalination: Project „Llobregat-Abrera “Desalination of brackish waters to produce drinking water Client: Aigües del Ter-Llobregat (ATLL) Project: Pilot unit - treatment of river water to produce drinking water Locality: Abrera, Barcelona, Spain Commissioning: 2008 Feed specification: River water, < 2 000 microS/cm, problem s with high level of Trihalomethanes Quality of product: Potable water, 400-500 microS/cm Capacity of product: 10-12 m3/hour MEGA technology: RALEX EWTU P102xEDR-III/150-0.8 Mode: Single pass
  39. MEGA projects in Desalination: Project „Llobregat-Abrera “Desalination of brackish waters to produce drinking water
  40. MEGA projects in Desalination: Project „Llobregat-Abrera “Desalination of brackish waters to produce drinking water Processblockscheme GAC Filtration(dechlorination) KMnO4 Coagulant Floculant ClO2 Cl2 Cl2 EDR Drinkingwater Llobregat River Sandfiltration Sedimentation Remineralization CO2 CO2
  41. MEGA projects in ChemicalIndustry: Project „JSC Minudobreniya “Treatmentofwastewatersfromfertilizerindustry Client: JSC MINUDOBRENIYA – Rossosh, Project: Treatment of waste waters from production of NPK in order to reuse ED concentrate back in the production process. Diluate stream is used in water management of the company. Locality: Rossosh, Russia Commissioning: 2012 Feed specification: 60 m3/hour of wastewater from ammonia nitrate production, 1,7 g/l (mainly NO3, NH4+) Requirement for product: ED concentrate approx.100 g/l (1 m3/h), diluate approx. 0,05 g/l (59 m3/h) MEGA technology: Pretreatment - Sand filtration plus microfiltration RALEX® EWTU М90 2L/4S EDR-III/600; RALEX® EWTU P15 2xED-II/250; Mode: 1. part: Basic demineralization on RALEX® EWTU M90 2L/4S EDR-III/600 operating in one-pass mode 2. part: The concentration on the two units RALEX® EWTU P15 2xED-II/250 operating in batch mode
  42. MEGA projects in ChemicalIndustry: Project „JSC Minudobreniya “Treatmentofwastewatersfromfertilizerindustry
  43. MEGA projects in WaterReuse: Project „JSC Minudobreniya - Rossosh“Treatmentofwastewatersfromfertilizerindustry Pretreatment Electromembraneprocesses EWTU M90 2L/4S EDR-III/600 Product 1: Diluate TDS = 0,05 g/l Buffer tank Feedwater TDS =1,7 g/l Sandfiltration MF 2 x EWTU P15 ED-II/250 Product 2: Concentrate (NH4NO3) TDS above100 g/l Processblockscheme
  44. Unit A25 Nominal Parameters feed 25 m3.h-1, TDS 3.0 g.l-1 (as NH4NO3), temp. 20 – 40°C diluate TDS 0.10 – 0.25 g.l-1 concentrate TDS 100 – 200 g.l-1 energy consumption 3.5 kWh.m-3 (of upper defined feed)
  45. Unit A25
  46. Unit A25 Advantages in Comparison to the Conventional ED Concept without intermediate tanks, pumps and instrumentation compact footprint optimized membrane area the same spare parts for both types of membrane stacks all main components doubled possibility to have 1 line in operation and 1 line in repair or CIP fast start to full production with constant products quality no waste production even during CIP (reprocessing by A25)
  47. MEGA projects in Chemical Industry: Project „Kuybyshev AZOT“Treatment of waste waters from fertilizer industry Client: AO KUYBYSHEV AZOT Project: Treatment of waste waters from production of NPK in order to reuse ED concentrate back in the production process. Diluate stream is used in water management of the company. Locality: Togliatti, Russia Commissioning: 2013 Feed specification: 60 m3/hour of wastewater from ammonia nitrate production, 2,9g/l Requirement for product: ED concentrate approx.120 g/l, diluate approx. 0,04 g/l; MEGA technology: RALEX® EWTU М90 2L/4S EDR-III/600; RALEX® EWTU 4xED-II/250; 2xRALEX® EWTU HPW P32 8xEDI-X Mode: 1. part: Basic demineralization on RALEX® EWTU M90 2L/4S EDR-III/600operating in one-pass mode 2. part: The concentration on the two units RALEX® EWTU 4xED-II/250 operating in batch mode
  48. MEGA projects in Chemical Industry: Project „Kuybyshev AZOT“Treatment of waste waters from fertilizer industry
  49. MEGA projects in Chemical Industry: Project „Kuybyshev AZOT“Treatment of waste waters from fertilizer industry Pretreatment Electromembraneprocesses EWTU HPW P32 8xEDI-X Product 1: DiluateTDS = 0,04 g/l Buffer tank EWTU M90 2L/4S EDR-III/600 Feedwater TDS =2,9 g/l MF EWTU 4xED-II/250 Product 2: Concentrate (NH4NO3) TDS above 120 g/l Processblockscheme
  50. MEGA projects in Water Reuse: Project „Petrochemical Complex - Comperj “Desalination of mechanically and biologically pretreated industrial waste water for further industrial usage Client: VWS BrasilLtda Project: Desalination pretreated industrial waste water afterMBR to prepare water for further industrial usage in a petrochemical complex Locality: Itaboraí – Rio de Janeiro, Brasil Commissioning: supposed 2014 Feed specification: Industrial waste waters after MBR; TDS 1200mg/l Quality of Product: TDS 210 mg/l Capacity of product: 425 m3/hour MEGA technology: RALEX EWTU TwinLine90 12L/3S (EDR-III/550) Mode: Single pass, water recovery 85%
  51. MEGA projects in Water Reuse: Project „Petrochemical Complex - Comperj “Desalination of mechanically and biologically pretreated industrial waste water for further industrial usage
  52. MEGA projects in Water Reuse: Project „Petrochemical Complex - Comperj “Desalination of mechanically and biologically pretreated industrial waste water for further industrial usage Processblockscheme Mix Bed WastewaterfromComplex Boiler feed DAF MBR EDR RO Carbonfilters Nutschellfilter Oilseparator
  53. MEGA projects in Water Reuse: Project „Achinsk“Desalination of mechanically and biologically pretreated industrial waste water to achieve the limits for discharge Client: BIOTECHPROGRESS Project: Desalination of mechanicalyand biologically pretreated industrial waste water to achieve the ecologicallimits for discharge to watercourse Locality: Krasnoyarsk, Russia Commissioning: supposed 2014-2015 Feed specification: Industrial waste waters after biological and mechanical pretreatment;TDS 1300mg/l Quality of Product: TDS 500 mg/l Capacity of product: 500 m3/hour MEGA technology: RALEX EWTU TwinLine90 12L/2S (EDR-III/550) + 6L/2S Mode: Single pass, water recovery 85%
  54. MEGA projects in Water Reuse: Project „Achinsk“Desalination of mechanically and biologically pretreated industrial waste water to achieve the limits for discharge Processblockscheme Bagfiltration(TSS removal) Tailingpond K II Diluate TDS =0,37 g/l FeedwaterTDS =1,3 g/l MBR EDR RO Organicremoval Crystalization Concentrate TDS =7 g/l
  55. MEGA projects in Desalination: „Project Belkhir“Desalination of well waters to produce drinking water Client: METITO Project: Drinking water supply Locality: Belkhir, Tunisia Commissioning: supposed 2014 Feed specification: Well water, TDS 2500mg/l Quality of Product: Drinking water, TDS under 1000 mg/l Capacity of product: approx. 2x 800 m3/day MEGA technology: 2x RALEX EWTU M45 2xEDR-III/500-0.8; Mode: Single pass, water recovery 85%
  56. MEGA projects in Desalination: „Project Belkhir“Desalination of well waters to produce drinking water Processblockscheme Drinkingwatersupply< 1 g/l Cartridgefilters Wellwater2,5 g/l EDR Sandfilters Evaporationpond12,2 g/l
  57. EDI Process – How does it work The EDI process uses ion-exchange membranes in combination with ion-exchange resin to provide a high purity water.
  58. MEGA Pure means MPureM36 Product Requirements Application: industrial high purity water Reduce system complexity and cost Equal or better DI & Silica performance vs. state-of-the-art EDI Improved mechanical construction Improve stack robustness Cost competitive also for large flow rates
  59. M36 Product Requirements Low system cost Competitive with MB Flow rate 10-15 m3/h per stack Interconnection up to 3 stacks High Recovery Hardness Tolerance
  60. GEAM Demonstration Unit
  61. MpureThree Stack System
  62. MpureThree Stack System
  63. Why consider MEGA as supplier? EXPERIENCE: MEGA has long-term experience in developing, designing, manufacturing and supplying of electrodialysis (since 1985). PROVEN AND REASONABLE:MEGA has a significant market position in electrodialysis supply for different applications and industries (reference list upon request) KNOWLEDGE: MEGA has long-term R&D co-operation with reputable institutions concerning whey treatment and MEGA ProfiLine develops new dairy products based on demineralized whey. R&D subsidiary MemBrain Ltd. received budget approval for building and operation of Membrane Innovative Centre in the Czech Republic. EU ORIGIN, SHORT DELIVERY TIME (for European & CIS customers): MEGA manufactures all key components for ED (membranes, spacers, stacks, equipment) based on own know-how in plant located in Central Europe. MEGA ProfiLine keeps main spare parts and consumables in local warehouse in Russia.
  64. G11Thank you for your attention.

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