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Non-Destructive Testing (NDT)

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lynley
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Non-Destructive Testing (NDT). Implementation of the Pressure Equipment Directive TAIEX workshop INT MARKT 12009 12.April 2005 in Bratislava, Slovakia. German Society for NDT – Berlin - Hannelore Wessel. Introduction Standard NDT methods NDT and PED EN standards

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  1. Non-Destructive Testing (NDT) Implementation of the Pressure Equipment Directive TAIEX workshop INT MARKT 12009 12.April 2005 in Bratislava, Slovakia German Society for NDT – Berlin - Hannelore Wessel

  2. Introduction • Standard NDT methods • NDT and PED • EN standards • EN 473 – Personnel Qualification and Certification • EFNDT Non-Destructive Testing (NDT)

  3. Tasks of NDT • GENERALLY • Detection and quantitive descriptionof deviations without • distroying the usability of inspected specimen. • IN PARTICULAR • Detection of rough structure defects at the surface • of the test specimen and inner defects. • Sizing of these defects. • Detection of microstructure characteristics or defects. • APPLICATION of NDT • During the manufacturing process within general quality assurance • processes. • During in-service inspection, e.g., for lifetime prediction. Introduction

  4. Diagnostic and judgement within NDT Defect Detection Classification Analysis crack Quantification Judgement not acceptable Introduction

  5. Visual testing VT Penetrant testing PT Radiography RT Magnetic testing MT Ultrasonic testing UT Eddy current testing ET Acoustic emission AE Infrared thermography IRT Standard NDT methods

  6. EN standards National standards GPSG 6. GPSGV Einfache Druckbehälter Company standards Device and Products Safety Law Directive 97/23/EG of the European Parliament and of the Council of 29 May 1997 on the approximation of the laws of the Member States concerning PRESSURE EQUIPMENT PED and standards

  7. European standards CEN Technical Comittee TC 54 Unfired pressure vessels BSI TC 267 Metallic industrial piping AFNOR TC 268 Shell boilers AFNOR TC 269 Water-tube boilers DIN Product Secretariat EN13445-5 Unfired pressure vessels; Inspection and Testing EN13480-5 Metallic industrial piping; Testing EN 12953-5 Shell boilers; Inspection during construction, documentation and marking of pressure parts of the boiler EN 12952-6 Water-tube boilers and auxiliary installations; Inspection during construction, documentation and marking of pressure parts of the boiler European standard European standards

  8. Classification of NDT standards CEN TC 138 N 623 Classification of NDT standard in the frame of Pressure Equipment Directive 03.03.2002 old: new: H Harmonised standards Hs Harmonised supporting standards S Supporting standards Type 1 Type 2 European standards

  9. Classification of NDT standards • Type 1 • Technical solution for at least one ESR: • in the standard itself • through reference to another standard • Informative Annex ZA • Examples: • Product standards • Material standards • Personnel qualification (EN 473) European standards

  10. Classification of NDT standards • Type 2 • Standard with basic rules, supporting fulfillment of ESRs • Examples: • Basics • Terminology • NDT methods European standards

  11. Harmonisation of technical legislation Placing safe products on the market Free movement of goods NDT and PED

  12. PED ARTICLE 13 Recognised third-party organisations performing tasks related to PED Annex IV Minimum criteria to be met when designing the notified bodies Annex I paragraph 3.1.2 permanent joining Annex I paragraph 3.1.3 Non-Destructive Testing NDT and PED

  13. ANNEX I Paragraph 3.1.3 Non-destructive testing performed by category III category IV suitable qualified personnel approval of qualification by recognised third-party organisation NDT and PED

  14. DGZfP Training and Education Ltd. • owned by • German Society for NDT • 35 employees • more than • 3000 participants/year

  15. Qualification in line with EN 473

  16. EN 473 • 5.3.3.2 • Level 3 personnel have demonstrated (...) • b) sufficient practical knowledge (…), • to select NDT-methods, establish NDT • techniques, (...) •  c) a general familiarity with other NDT • methods Qualification and certification in line with EN 473

  17. wallet card proof of qualification for MT level 1 proof of qualification for PED EN 473 certificate including PED competence

  18. Modul 2 Method selection Method comparison Case studies Modul 3 LT AT VA IT SNT-TC-1A Accreditation 5 days 5 days Training Modul 1 Materials/processes UT VT PT MT ET RT EN 473 Our solution: Modular Upgrade 10 days

  19. Examination Materials Processes 25 Questions EN 473 20 Questions 4 selected NDT-methods (incl. 1 volume method) 85 Questions SNT-TC 1A 20 Questions All 10 NDT- methods 20 Questions NDT- Manage- ment 20 Questions Examination 1 Examination 2 Exam. 3 240 min. 80 min. 40 min.

  20. + LEVEL 3 qualification in minimum 2 NDT method (including 1 volume method) = NDT competence – sustainable + comprehensive

  21. Brief history • Founded as a legal Federation in 1996 • Origins in European Council (1984) • Non profit, legal entity, registered in Brussels • 27 full members • 7 associated members

  22. National NDT Societies General Assembly Board of Directors Secretariat WG1 WG2 WG3 WG4 Participants from NDT Societiesand Experts European Federation for NDT (EFNDT)

  23. The Board of Directors elected in October 2002 Mike Farley President UK Vladimir Klyuev Vice President Russia Gerhard Aufricht Austria Xavier Deliege Treasurer Belgium Rainer Link Germany Torben Lund Denmark Guiseppe Nardoni Italy Emilio Romero Spain Joerg Volker ECNDT President Germany Roger Roche Past President France Matt Gallagher Secretary UK European Federation for NDT (EFNDT)

  24. Working Groups WG1 Qualification and Certification WG3 European CertificationProcess WG5 Anti-personnel Mines WG2 Radiation Safety and Transport WG4 Accreditation ofLaboratories and Inspection Bodies

  25. National NDT Societies Regional Groups ASIA PACIFIC AMERICA AFRICA • ICNDT Chairman • ICNDT Gen.Sec. • ICNDT Treasurer • Honorary Members • Society to hold World Conference • WCNDT President Policy and General Purposes Committee ICNDT Secretariat ICNDT Exec. Committee World Conference Organising Committee

  26. Bank of general and specific questions • English • French • German • Total harmonisation • Improve recognition of certification • Confidence in certification process Rules to be followed concerning the conduct of qualification examinations Detailed specifications for practical examination specimens

  27. Preconditions for application • Certification body accredited by a body which is signatory to the EA MoU • Accreditation in compliance with ISO/IEC 17024 and EN 473 • or • Performance of technical audit for compliance with ECP criteria by experts nominated by the CEC • Compliance with ECP (to be assessed in next audit) European Certification Process (ecp)

  28. http://ped.eurodyn.com http://www.newapproach.org http://www.cenorm.be/sectors/pressure.htm http://www.druckgeraete-online.de (GERMAN) http://www.dgzfp.de Useful webpages