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Innovative Dipole Design Utilizing FeCo and 6.5% Silicon Steel for Enhanced Magnetic Fields

This overview presents a novel dipole design that combines the advantages of FeCo and 6.5% silicon steel to maximize magnetic fields while minimizing power loss. The challenges of using grain-oriented steel, such as measuring material properties and inhomogeneities, are addressed. Simulation results indicate achievable fields of 1.1-1.2T, optimized through specific geometries and materials. The proposed design aims at improved field quality and efficiency for advanced applications, paving the way for enhanced performance in synchrotron dipoles and other magnetic systems.

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Innovative Dipole Design Utilizing FeCo and 6.5% Silicon Steel for Enhanced Magnetic Fields

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  1. A Dipole (without) Grain Oriented Steel

  2. Overview • Suggestion for a new dipole design • Materials • Simulation results • achievable fields • field quality • Power loss

  3. Grain Oriented Steel • Chosen to minimize magnetization losses • low coercivity • high saturation field • (in direction of grains) • Challenges • measuring material properties • 1D material – not very forgiving in terms of geometrical errors / material inhomogeneities • change of material properties over time / radiation exposure • Simulations – convergence problems • Proposal: use different materials • FeCo (Hiperco 50A) • 6.5% silicon steel (JFE SuperCore)

  4. BH Curves • Isotropic • FeCo: saturates at higher B • 6.5SiFe: developed for f>50Hz • Limits: 1.1/2.1T • (GO Steel: 1.75T) FeCo GO Fe 6.5SiFe

  5. New Dipole Design • Combine both to benefit from respective advantages • Design yoke so that field around 1.1-1.2T • Center yoke: FeCo • Geometry: Don Summers EI yoke (‘first magnet’) • Opera 3D • Looked at tapered and non-tapered designs 6.5Si Steel FeCo

  6. Geometry 100 mm 22 mm 110 mm

  7. Magnetization

  8. Peak Field d From D. Summers: Fast Ramping 750 GeVMuon Synchrotron Dipoles

  9. Field Quality • Evaluate vertical magnetic field on centre plane (y=0) • from -18 to 18 mm • Fit polynom to field: • Plot polynomial coefficients as function of peak magnetic field in centre 45 mm

  10. Forbidden Multipoles

  11. Sextupole

  12. Sextupole

  13. Decapole

  14. JFE Super Core (0.1 mm sheet) about 10W/kg

  15. Hiperco 50A About 20W/lb (44W/kg)

  16. Test Magnet • FeCo (1 m long magnet) • average field 1.7T • mass: 45 kg • power loss: 2kW/m • 6.5SiFe • average field: 1T • mass: 235 kg • power loss: 2.35 kW/m • Assumes 400 Hz

  17. Things to do • Epstein frame test • JFE will provide samples for free (cut to size) • Hiperco 50A: identified supplier and company for cutting/annealing, waiting for quotation • If successful: test magnet, geometry close to Don’s 2nd magnet (later on: more life size model?) • Magnet design for RCS ring?

  18. Summary • FeCo + 6.5SiFe seems to be good combination • higher field than GO steel • better field quality? • Conceptual design of test magnet • Material tests

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