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TECHNICAL ADVANTAGES IN FABRICATION OFFSHORE WIND FARMS FOUNDATIONS PowerPoint Presentation
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TECHNICAL ADVANTAGES IN FABRICATION OFFSHORE WIND FARMS FOUNDATIONS

TECHNICAL ADVANTAGES IN FABRICATION OFFSHORE WIND FARMS FOUNDATIONS

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TECHNICAL ADVANTAGES IN FABRICATION OFFSHORE WIND FARMS FOUNDATIONS

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  1. TECHNICAL ADVANTAGES IN FABRICATION OFFSHORE WIND FARMS FOUNDATIONS

  2. CLEAN ENERGIES OCEAN ENERGIES Eólica y undimotriz CO2 SOLAR BIOFUELS HYDROGEN IDESA PRESENTATION activity IDESA ACTIVITIES OIL&GAS Onshore Offshore Core Bussines 90% exportation OTHERS - Aeronautical Cement Fertilizers Pulp Combined Cycle power plants NUCLEAR RECHEARCH AND DEVELOPMENT ACTIVITIES AND PROJECTS

  3. IDESA PRESENTATION activity ENGINEERING COMPANIES Fluor KBR Foster Wheeler Jacobs Bechtel Amec MW Kellogg Technip Técnicas Reunidas SNC Lavalin Astra Evangelista Intecsa Adapt KCC Exterran Peerless Sener Precser Rand BA Energy Prosernat Cobra P.I. OIL&GAS Onshore Offshore Core Bussines 90% exportation END USERS Shell Exxon Mobile Valero Marathon Tesoro Chevron Dow Dupont Sunoco Motiva BP ConocoPhilips Repsol Petrobas Galp Statoil Pemex RPC-Concon-ENAP Cepsa Saudi Aramco Total Reliance Rabigh Surguenetftegas Enagas Syncrude Hellenic Petroleum Petroplus Linde PRODUCTS Columns / Tower Coke Drums Reactors Separators Helixchangers - ABB Lummus Tanks y Spheres Silos Drums Shell & Tube Heat ExchangersBoilers Pipes LICENSORS Conocophilips UOP Axens CBI Lummus Exxon Mobile – EMRE Haldor Topsøe Foster Wheeler KBR Kanfa More than 4.000 equipments manufactured

  4. IDESA PRESENTATION activity USA References More than 200 equipments manufactured for American engineering companies and working for USA and Canada. ENGINEERING COMPANIES Fluor KBR Foster Wheeler Jacobs Bechtel Amec LOCATIONS Texas Luisiana Indiana California Michigan Alberta etc. LICENSORS UOP Exxon Mobile END USERS Exxon Mobile Valero Marathon Tesoro Chevron Dow Chemical Dupont Sunoco Motiva Coca Cola

  5. CLEAN ENERGIES OCEAN ENERGIES Eólica y undimotriz SOLAR CO2 HYDROGEN BIOFUELS IDESA PRESENTATION R&D Projects IDESA is involved in many R&D projects related with clean energies. IDESA participates in an ambitious R&D Project about oceanic energies (OCEAN LIDER). The Project aims to develop the necessary technologies for implantation of integrated facilities to make the most of renewable oceanic energies: waves and marine currents. IDESA takes part actively in Cenit ConSOLi+Da Project. The project will perform Research and Development activities in Concentrating Solar Thermal Technologies (Cylindrical Parabolic Receivers, Power Tower and Stirling Discs) consolidating the leading position of Spain in the thermosolar technology. IDESA also participates in the Cenit SOST CO2 Project. The objective of the Project is basically to analyze the complete life cycle of CO2 from its capture on the emission sources to its transportation, storage, and large scale appraisement. HiPRwind The aim of the HiPRwind (“hyperwind”) project is to investigate, develop and test new solutions for very large wind turbines for future offshore developments at an industrial scale. The project will address critical issues of offshore wind turbine technology such as extreme reliability, remote maintenance and grid integration with particular emphasis on floating wind turbines.

  6. IDESA PRESENTATION activity OIL&GAS EXAMPLES OF PRODUCTS MANUFACTURED BY IDESA TOWERS COKE DRUMS SPHERES STORAGE TANKS COLUMNS / STEAM CONDENSER EXCHANGERS

  7. IDESA PRESENTATION Company structure IDESA (Ingeniería y Diseño Europeo S.A.) MEMBERS − IDESA − IDEFAB − Ideas y Soluciones de Ingeniería − Cosermo − Aislamientos Suaval − Tuinsa Norte − Monrasa − Noguera − Talleres Larrea − Talleres Vallina − Talleres Guerra − Industrial Moreypi − Indemesa − Apg connect − Metalúrgica MG − Fundación Prodintec − Talleres Cubia − Montajes del Cantábrico − Cemacome Insular − Tainca − Instalaciones y montajes Albandi − MECAL − Talleres Pitito − Metálicas de Somonte − Caldelán − Mecanizados Cas − Verot − Calderería, Reparaciones y Proyectos del Norte − Alusín − Nortemecánica − Inmeca − Edima − Silmeca − Mecanizados Tombba − Mecainsa Strategic Partner Head / Coordination Ownership IDEFAB (Idesa Fabrication S.A.) IDESA Participation: 75% I.T.C IDESA Technical Consortia Grupo Daniel Alonso DACERO Shops www.grupo-danielalonso.es

  8. IDESA PRESENTATION activity END USERS Airbus Ence ArcelorMittal Borealis Coca Cola Basf Carburos Matálico Liebherr Gas Natural Unión Fenosa Abener-Abengoa Cern Ciemat OTHERS - Aeronautical Cement Fertilizers Pulp Combined cycle power Plants LICENSORS Kvaerner Pulping ABC Compresosrs Siemens Hydrogas & Chemicals France Oschatz Gmbh Otros… PRODUCTS Autoclaves Bioethanol Storage Tanks Scientific Facilities Pulp Evaporation Units PTE Compresosrs Mounded Storage Plants

  9. IDESA PRESENTATION facilities IDEFAB Workshop Parque Empresarial del Principado de Asturias. Avilés Covered surface area: 21.000 m2 Height under hook: 16.500 mm. Maximun manufactured weight : 2.000 Tm. Max. Diameter to be manufactured: 15.000 mm.

  10. IDESA PRESENTATION facilities NAVE IDESA / IDESA-GDA Parque Empresarial del Principado de Asturias. Avilés Covered surface area: 16.000 m2 Uncovered surface area: 6.000 m2 Height under hook: 16.000 mm. Max. Diameter to be manufactured: 15.000 mm.

  11. IDESA PRESENTATION facilities DACERO Workshop Veriña (Gijón) Covered surface area: 12.000 m2 Height under hook: 12.000 mm. Paint Cabin

  12. IDESA PRESENTATION Specific machines SPECIFIC MACHINES DESIGN AND MANUFACTURE We desing and manufacture specific machines for our activity SAW MACHINES FOR LONGITUDINAL & CIRCULAR WELD HIDRAULIC FORMING PRESS 4000 TN TANK TURNING ROLL

  13. IDESA PRESENTATION Welding capabilities POST WELD HEAT TREATMENT TEC Sub-merge-arc welding machines (double arc) Narrow Gap Max. Thickness 300 mm. PROCESS FOR DIFERENT MATERIALS Carbon steel Aloy Steel Stainless steel WELD INSPECTIONS NDT’s Magnetic particles Penetrating liquids Radiography Ultrasound (conventional y recordable) FURNANCE DIMENSIONS 12,5 x 12,5 x 43 m. (can be extend to 16 x 16 x 45 m.) Without weight limits

  14. IDESA PRESENTATION facilities HEAD OFFICE Parque Científico y Tecnológico Edificio Félix Herreros (Gijón) Surface area: 2.500 m2 Capacity for 150 positions distributed on 5 floors.

  15. IDESA PRESENTATION Storage and logistic activities IDESA SHOPS AVILÉS PORT Avilés Port ADITIONAL STORAGE AREA Shop are located at 1 Km (0,7 Mill) from heavy shipment docks/storage area of the Avilés Port. FREE ROAD ACCESS TO PORT Once duly loaded and trimmed onto special trolleys, transport time from shop to dock takes just 5 hours. IDESA IDEFAB

  16. IDESA PRESENTATION Storage and logistic activities AVILÉS PORT RIGHT BANK QUAYS San Agustín Dock Sourthem Quay: Lenght: 260 m. Area: 10.400 m2. Draught: 7 m. Eastern Quay Lenght: 740 m. Area: 48.993 m2. Draught: 7 / 9 m. LEFT BANK QUAYS San Juan de Nieva Docks: Lenght: 300 / 380 m. Area: 106.173 m2. Draught: 10 / 12 m. Raices Dock Lenght: 823 m. Area: 163.750 m2. Draught: 8 m. Raices Dock extension Lenght: 410 m. Area: 99.555 m2. Draught: 12 m.

  17. IDESA PRESENTATION Storage and logistic activities EXPANSION OF AVILÉS PORT PHASE I: (On construction. Finished by end of 2010) Lenght: 506 m. Area: 54.210 m2. Draught: 14 m. PHASE II: (Expected by 2011-2012)-2012 to be awared september 2010 Lenght: 495 m. Area: 115.080 m2. Draught: 14 m. PHASE III: (HOLD) Lenght: 724m. Area: 208.791 m2. Draught: 14 m.

  18. IDESA PRESENTATION Storage and logistic activities 260.000 m2 STORAGE AREA (La OSA dock)

  19. GIJÓN PORT VERIÑA STEEL MILL ARCELORMITTAL SHOPS NOT IN USE Available to be refurnished as per market requirements 77.000 m2 Nearby Avilés Port loading docks ADITIONAL STORAGE AREA AVILÉS STEEL MILL AVILES PORT LOCATION Asturias SPAIN IDESA SHOPS Avilés Gijón HEAD OFFICE IDEFAB SHOP SHOP

  20. IDESA has incorporated more than 30 associated companies to support and expand its overall capabilities. IDESA provides technical, financial and commercial support. Flexibility of small companies together with IDESA’s experience and reliability is combined.

  21. ITC ADVANTAGES • Supported by only one Technical Dept. (IDESA) • Each workshop specialized in different processes such as: • MachiningDrilling (Investment in drilling machinery)Shell fabricationChannel fabricationBundle fabricationFinal assembly and testing • Most competitive manpower price from small workshops • Best delivery term • Better quality

  22. IDESA PRESENTATION More than manufacturers More than manufacturers: Engineering, calculation, logístic activities, etc.

  23. IDESA PRESENTATION More than manufacturers ¡WE ARE MORE THAN MANUFACTURERS! KNOWLEDGE: - Welding School - Monitoring trainning to all staff - Mentoring programs • ENGINEERING: • Technical office. • Technical office with more than 70 persons, much of them engeneers. • Mechanical calculation software and experience • Design departament • New solutions. • MANUFACTURER OF FOUNDATIONS: • Monopiles and Transition Pieces • Strict quality controls • Wide manufacture capacity • Extensive experience in the demanding oil/gas sector. • Advanced technology • Logistic facilities: load and unload • RESEARCH AND DEVELOPMENT: • Strong R&D departament. • Extensive experience in ambitious proyects in colaboration with other companies. • Design and fabrication of specific machines . • New ideas and innovative solutions.

  24. PARTICIPATION IN OFFSHORE WIND ENERGY SECTOR SUPPLIER OF FOUNDATIONS REFERENCES

  25. Active participation in process of quotation for manufacturing foundations for following offshore wind farms: • Greater Gabbard • Sheringam Shoal • Nordergründe • Baltic I • Lincs • London Array • Belgium 3 • Butendiek • Gwynt y Môr • Eneco (Scheveningen Buiten) • Anholt • Kriegers Flak (Baltic 2) • Dudgeon • Thornton Bank (Phase II & III) • Dantysk • Eldepasco • Activities:- Reception and study of specifications from client (drawings, rules, design conditions, etc.) • Market knowledge (projects, clients, suppliers, prices, etc.) • Technical and commercial meeting with clients, suppliers and partners. PARTICIPATION IN OFFSHORE WIND ENERGY SECTOR SUPPLIER OF FOUNDATIONS REFERENCES

  26. EXHIBITIONS: As exhibitors: - BWEA Offshore Wind 09 (London June 09) - European Offshore Wind 2011 EWEA Conference and Exhibition (Stockholm September 09) As visitors: - EWEA Offshore Wind 08 (Brussels June 08) R&D Projects OCEAN LIDER (Development of the necessary technologies for implantation of integrated facilities to make the most of renewable oceanic energies: waves and marine currents) Development of new concepts of foundations and high efficient process for their fabrication. HiPrwind (Development of floating foundations) – European Project OTHERS Members of Reoltec (Spanish Platform of wind sector). Offshore group. Members of EWEA (The European Wind Energy Association) PARTICIPATION IN OFFSHORE WIND ENERGY SECTOR SUPPLIER OF FOUNDATIONS REFERENCES