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Join expert Willem Wolf for a breakout session on the implementation of the ATEX 94/9/EG product directive. The session covers essential aspects of ATEX regulations concerning equipment and protective systems used in potentially explosive atmospheres, including applications, technical requirements, risk assessment, and conformity procedures. We'll discuss groups and categories of equipment, essential health and safety requirements, and the necessary documentation for compliance. Ensure your operations meet rigorous safety standards and regulatory expectations.
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Chamber of Commerce and Industry, Ljubljana Implementation of Technical Regulations on Company Level Breakout session Atmospheres Explosives Low Voltage Electromagnetic Compatibility Expert: Willem Wolf
A T E X 94/9/EG A T E X 94/9/EGproduct directive Atmospheres EXplosives
A T E X 94/9/EG Outline of ATEX • Area of application • Scope • Excluded • Equipment groups and categories • Essential technical requirements • Conformity assessment procedure • Marking and documentation
A T E X 94/9/EG Area of application • All potentially explosive atmospheres arising from flammable gases, vapours, mist or dust.- mining- offshore- refinery- storage of paint/varnishes- battery rooms- grain silo’s etc.
A T E X 94/9/EG Scope • All equipment (electrical and non-electrical) and their protective systems intended for use in an ATEX area, • all devices outside the ATEX area which are required for or contribute to the safe functioning of the equipment or protective systems in the ATEX area.
A T E X 94/9/EG Excluded from the scope • medical devices in a medical environment • equipment and protective systems where the explosion hazard results exclusively from the presence of explosive substances or unstable chemical substances • equipment for use in a domestic and non-commercial environments • personal protective equipment
A T E X 94/9/EG Excluded from the scope (cont.) • seagoing vessels and mobile offshore units(non-seagoing <500 ton and fixed offshore units are in the scope) • means of transport not intended for use in an ATEX area • Installations ! • equipment used by armed forces or by the keeping of law and order (military and police)
A T E X 94/9/EG Equipment groups and categories
A T E X 94/9/EG Equipment groups and categories • Group I: Equipment intended for use in the underground parts of mines, and those parts of surfaces installations of such mines, likely to become endangered by firedamp and/or combustible dust; • Group II: Equipment intended to be used in other ATEX places.
A T E X 94/9/EG Group I • M 1 Equipment remain functional when an explosive atmosphere is present, • M 2 Equipment to be de-energized in the event of an explosive atmosphere
A T E X 94/9/EG Group II • Cat. 1: equipment designed to operate in an explosive atmosphere, • Cat. 2: equipment designed to operate in an possible explosive atmosphere, • Cat. 3: equipment is to operate in an area where an explosive atmosphere is less likely
A T E X 94/9/EG Levels of protection
Zone 0Expl. Gas is present Zone 1Expl. Gas may occur Zone 2Expl. Gas unlikely or for a short period of time Zone 20Expl. Dust is present Zone 21Expl. Dust may occur Zone 22Expl. Dust unlikely or for a short period of time A T E X 94/9/EG Zones
A T E X 94/9/EG Technical health and safety requirements • for all equipment and protective systems and potential sources of ignition like electrical, mechanical, shock wave, optical, em-radiation, • with respect to faults, overloads, maintenance, measuring devices and software, • for protective systems like pressure-relief and explosion suppression systems extra requirements exist.
A T E X 94/9/EG Manufacturers responsibility • analysis of applicability of directive(s) • design and construct in compliance with the essential health and safety requirements(risk assessment) • follow the assessment procedure (quality)
A T E X 94/9/EG Risk assessment • Hazard(s) identification • Risk estimation (probability, severity of harm) • Risk evaluation (criteria check) • Risk reduction option analysis (design)
A T E X 94/9/EG Group I cat M1 Group II cat 1 & protective systems Type approval unit verification QA-system Product verification Product certificate Product certificate approval declaration by mfg + CE and i.d. nr. of notified body
A T E X 94/9/EG Electrical equipment & combustible engines Group I cat M2 Group II cat 2 Type approval unit verification Conformity to type Product QA Approval of not. body Test verified by not. body Product certificate declaration by mfg + CE and i.d. nr. of notified body
A T E X 94/9/EG Other equipment in Group I cat M2 Group II cat 2 QA of production unit verification Documentation to not. body Product certificate declaration by mfg + CE declaration by mfg + CE and i.d. nr. of notified body
A T E X 94/9/EG Equipment of Group II cat 3 QA of production unit verification Product certificate declaration by mfg + CE declaration by mfg + CE and i.d. nr. of notified body
A T E X 94/9/EG Marking • CE mark plus often i.d. nr. of notified body • explosion protection mark + equipment group and category • For group II also the letter G(as) or D(ust) • mfg i.d, type, serial number and year of mfg • marking required by the standard CE 0123 Ex II 1 G
A T E X 94/9/EG Documentation • Technical construction file • documentation of the quality system • users manual- original language- language of the country where it is used
A T E X 94/9/EG European standards • Made by CENELEC - TC 31 + sub committees • Made by CEN - TC 114, TC 305 • CENELEC more then 20 EN and prEN’s • Overview of standards in handout • Programme of work in handout
A T E X 118A A T E X 118Asocial directive Atmospheres EXplosives
A T E X 118A Outline of ATEX 118A • Subject • Excluded • Duties of employer- protection against and avoidance of- assessment of risk- coordination of workers- determination of zones- explosion protection document
A T E X 118A Subject minimum requirements for the safety and health protection of workers potentially at risk from explosive atmospheres
A T E X 118A Excluded • medical facilities for treatment of patients; • normal use of appliances burning gaseous fuels; • manufacture, handling, storage and transport of explosives or chemically unstable substances; • establishments of the mineral-extracting industries; • use of means of transport, including sea-going vessels, on which the pertinent provisions of the international agreements (ADR, IMO, etc.) apply.
Duties of employerPrinciples for the prevention of and protection against explosion • prevent the formation of explosive atmospheres, • prevent the ignition of explosive atmospheres, • reduce the effects of an explosion in such a way that workers are not at risk.
A T E X 118A Duties of employerAssessment of explosion risks • probability of an explosive atmosphere and duration • the likelihood of ignition sources • the assessment of the installation, used products and processes • the impact of an possible explosion
A T E X 118A Duties of employercoordination of workers • individual employers are responsible for there own employees on 3th party premises • the (end) employer is responsible for the coordination of work etc. described in the explosion safety document
A T E X 118A Duties of employerdetermination of zones • classify places where explosive atmospheres may occur • provides guidance on the performance of work in the various zones • dangerous places shall be marked with signs at the points of entry
A T E X 118A Duties of employerexplosion protection document to demonstrate • determination and evaluation of risks, • taken measures to fulfill the directive, • which places are divided in zones • which places the requirements of appendix II is applicable (instruction, certification etc.)
Low Voltage Directive Low Voltage Directive(LVD) In force since 1973
Low Voltage Directive LVD - SCOPE • Electrical material/equipment designed for use within a voltage range of: • 50Vac - 1000Vac • 75Vdc - 1500Vdc
Low Voltage Directive ESSENTIAL REQUIREMENT • To guarantee the safety of persons, domestic animals and property. • correct installation • correct maintenance • normal use
Low Voltage Directive ESSENTIAL REQUIREMENTS • general requirements (identification, documentation etc.) • danger coming from the apparatus • environmental (influences from outside)
Low Voltage Directive ESSENTIAL REQUIREMENTS • general requirement • instruction • identification • installation • construction
Low Voltage Directive ESSENTIAL REQUIREMENTS • danger coming from the apparatus • danger to touch • temperature, radiation • mechanical danger • electrical danger
Low Voltage Directive ESSENTIAL REQUIREMENTS • environmental (influences from outside) • mechanical • non-mechanical • overload • abnormal use
Low Voltage Directive HOW TO COMPLY ? • comply with harmonized standards • comply with international standards (IEC) • comply with national standards
Low Voltage Directive CERTIFICATION ? • certification by third party not required • b-mark (will be) not mandatory • certification mark marketing
Low Voltage Directive DIRECTIVES (LAWS) AND STANDARDS MAIN AIM IS TO SAFEGUARD AGAINST THE FOLLOWING RISKS: • fire • electric shock • mechanical • thermal/heat • radiation • chemicals
Low Voltage Directive STANDARDS • EN 60065 - household, video, tv... • EN 60204 - machinery • EN 60335 - household appliances • EN 60598 - luminaries • EN 60730 - controls for household • EN 60950 - ITE, computers, fax,... • EN 61010 - measurement equipment
Low Voltage Directive TESTING • type testing • routine test
Low Voltage Directive TYPE TESTING • mechanical strength • stability • max. temperature • leakage • greapage • isolation • abnormal
Low Voltage Directive ROUTINE TEST EN 50106 • ground continuity (ground) • dielectric withstand (high pot) • functionality
Low Voltage Directive ROUTINE TEST
EMC DIRECTIVE EMC DIRECTIVE ELECTROMAGNETIC COMPATIBILITY
EMC DIRECTIVE EMC - SCOPE • all products having electrical or electronic components • liable to cause electromagnetic disturbance • liable to be disturbed
EMC DIRECTIVE WHAT IS A PRODUCT • apparatus (tv, pc, washing machine) • systems (PC + peripherals, audio system) • installations (electrical installation in buildings)