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Sustainability Success: Gore Highway Rehabilitation Project

Discover the award-winning sustainability project on the Gore Highway by FK Gardner & Sons Group. The initiative aimed to rehabilitate the flood-damaged highway, making it more resilient and environmentally friendly. Learn about the innovative solutions implemented, such as using Foamed Bitumen Stabilisation (FBS), recycling materials into the pavement, and developing unique devices like "Hungry Boards" and the Lime Filtration Device. Witness the evidence of success through cost savings, timely project delivery, and setting a new benchmark for FBS projects. Explore how this project is building a sustainable future for highway infrastructure.

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Sustainability Success: Gore Highway Rehabilitation Project

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  1. AustStab Awards of Excellence 2014 Gore Highway: Building sustainability for the future FK Gardner & Sons Group Innovation or Excellence in Sustainability in Pavement Sustainability Sponsored by

  2. Overview • Project: rehabilitate flood-damaged Gore Highway for DMTR • Desired outcome: to make a more resilient and sustainable highway • Mission: “No harm to the environment” • Australia’s largest Foamed Bitumen Stabilisation (FBS) project - 6.3k tonnes of lime and 7m litres of bitumen.

  3. Innovationand challenges • Green solution to 2013 flood event sees materials recycled back into pavement • Hydrated lime chosen to reduce powder risk to local cotton crops • “Hungry boards” developed to capture waste lime from mixing bowl • Lime Filtration Device invented to prevent dust escaping into atmosphere. HUNGRY BOARDS LIME FILTRATION DEVICE

  4. Evidence of success • Cost savings to including $50,000 of waste lime • Project successfully delivered to client expectations and 17 days ahead of variation deadline • Key lesson: New benchmark set for FBS projects with technical paper co-authored with DTMR.

  5. Gore Highway FBSThe journey

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