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This paper explores the self-consistent analysis of power, performance, and reliability metrics in copper interconnects. It delves into the challenges posed by interconnect scaling, including resistance and capacitance effects, delays, and power dissipation. The study presents methods to mitigate these issues by comparing technologies such as low-k dielectrics versus traditional materials. Furthermore, it examines the impact of temperature on electrical resistance and electromigration, emphasizing the reliability concerns related to increased current densities. The findings aim to guide further innovations in interconnect design.
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Self-Consistent Power/Performance/Reliability Analysis for Copper Interconnects Bipin Rajendran, Pawan Kapur,Krishna C. Saraswat R. Fabian W. Pease Dept. of Electrical Engineering, Stanford University, CA 94305 Acknowledgement : Office of Naval Research Award # N00014-01-1-0741. MARCO Interconnect Focus Center SLIP, 2004
Interconnect Scaling • Scaling Trends • More wires • Shrinking and more metal levels • Resistance & Capacitance • Performance deteriorates • Metrics • Delay • Power dissipation • Cross talk (data reliability) • Bandwidth • Area • Reliability • Mitigating Solutions (Technology) • Al to Cu • lower k: Two Methods From ITRS SLIP, 2004
Metal SiO2 Low-k Si Homogeneous Non-homogeneous Dielectric Technology • Power:Homogeneous • Cross talk:Non-homogeneous • Delay: • local: C (homogeneous) • long distance: RC (Unclear?) SLIP, 2004
Ignored Before Future ALD IPVD C-PVD Self-Consistent Temperature Distribution • Fourier’s Law • Electrical Resistance [T] • Thermal Coefficient of Resistance • Barrier, Surface Scattering • Number of metal levels • Thermal Resistance 1/keff[T] • Number of metal levels • Via Effect SLIP, 2004
Start with uniform Tn[k] Barrier effect Surface scattering Temperature Copper Resistance Rent’s Rule Length demarcation Heating (q=J2rms ) No: of metal levels, n Via Effect Thermal Resistance, Rth No Tn[k] = Tn[k+1] ? Tn[k+1] Yes n – metal level k - iteration Stop GivenCurrent Density, J.FindTemperature, T? SLIP, 2004
I.D.F Semi - Global Local Global Efficient heat conductors (reduce thermal resistance) Electrical & Thermal Resistance • Rent’s Rule • Wire Length Distribution • RC Wire Delay • Local, Semi-global, Global Demarcation • Number of metal levels • Stack Height • Thermal Resistance • Stack Height • Via Effect Gate Pitch SLIP, 2004
Number of Metal Levels Fluctuations are artifacts of numerical calculations Power, Ground & Clock lines not included SLIP, 2004
Maximum Temperature Rise T J2RTh T~ 10 T~ 3 SLIP, 2004
Effective Thermal Resistance Rth,eff=Hi / Keff, i Surprising decrease! Wire thickness H ~ 4 Rth,eff ~ 1.5 Keff ~ 3.5 Poor Conductivity of Low-k Rth,eff ~ 3 Keff ~constant High Conductivity of SiO2 SLIP, 2004
Electrical Resistivity-Global Wires Consistent Solution is larger by up to 15% Technology node (nm) SLIP, 2004
Electrical Resistivity-Semi-Global Wires Negligible difference Wire Temperature ~ Substrate T Smaller wire pitch Larger via density Technology node (nm) SLIP, 2004
Wire Capacitance Ctotal= CIMD+CILD 70% of Ctotal = CIMD IMD is Low-k for both cases Capacitance 1.6 IMD ~ 2 SLIP, 2004
Delay Metric - RC/L2 R/Length ~ 50 C/Length ~1.6 Capacitance advantage of homogeneous is offset by the increased resistance Is that all? Reliability SLIP, 2004
Can Current Density go on Increasing? • Required Current • Integration density • Allowed Current • Electromigration • IR drop in supply voltage • Black’s Law If J T MTF SLIP, 2004
Mean Time to Failure Larger Temperature Lower MTF Non-homogeneous is better. Reliability Cross-talk SLIP, 2004
Is there a consistent solution? • Black’s Law • Joule Heating r - Duty Cycle SLIP, 2004
Joule Heating Black’s Law Consistent Solution Point of intersection is the consistent solution SLIP, 2004
Consistent Solution SLIP, 2004
Conclusion • Consistent Algorithm to estimate • Thermal Profiles • Electromigration constraints • Comparison of Dielectric Technologies • Power, Delay - Homogeneous • Cross-talk, Reliability – Non-homogeneous SLIP, 2004
Thank You SLIP, 2004
Back Up SLIP, 2004
Wire Length SLIP, 2004
Electrical Resistivity - Local Wires Negligible difference Wire Temperature ~ Substrate T Smaller wire pitch Larger via density SLIP, 2004
Duty Cycle • Higher Duty Cycle • More heating • JRMS should to keep MTF same. SLIP, 2004
SiO2 - Low-k Comparison Red lines – SiO2 Delay is larger SLIP, 2004