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Integrated Vision Solutions

Integrated Vision Solutions. A World of Material Handling Solutions. Why Use Vision?. Cost reduction To find randomly placed parts To verify part type To inspect part Affordable Maintainable. Robots & Vision vs. People. ACTION. MACHINE.

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Integrated Vision Solutions

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  1. Integrated Vision Solutions A World of Material Handling Solutions

  2. Why Use Vision? • Cost reduction • To find randomly placed parts • To verify part type • To inspect part • Affordable • Maintainable

  3. Robots & Vision vs. People ACTION MACHINE PERSON Speed Extremely Fast Medium Accuracy High Varies Repeatability High Varies Interpretation Fixed High

  4. Applications • Find locations • Measure parts • Verify presence • Inspections • Robot guidance

  5. Robotic Vision Process Types • Fixed camera vision • Single camera • Multiple cameras • High-speed

  6. Robotic Vision Process Types • Robot-mounted vision • Single field of view - tight access/multiple parts/clearance • Multiple field of view - low cycle time requirements

  7. Robotic Vision Elements • Integrated vision unit • Multiple cameras • Camera mounts • Application software • Calibration target • Interfaced to robot controller • X, Y and rotational search

  8. Banner Integrated Vision • Motoman has integrated vision into many applications to provide innovative solutions to positioning problems

  9. Vision Systems: Cognex InSight

  10. Vision Systems: Cognex 8100 Series

  11. Vision Systems: DVT Legend Series

  12. Pixel Counter • Banner presence plus: • Camera-based sensing • Pixel counting sensor • Pass/fail outputs

  13. DVT Cognex Image Processing

  14. Flexible Feeding with Vision Part Finding

  15. Flexible Feeding & Conveyor Tracking • Conveyor- fed parts • Vision finding • Part staging for next operation

  16. Part Finding/Inspection

  17. Wafer Counting/Verification

  18. Typical Part • Task • Locate the part and determine: • X and Y location • Flat on the D hole • Place the part on a assembly or shipping tray

  19. Vision Code • Tools • Cognex Insight • Spreadsheet programming • Pattern matching • Radial rulers • Download P-point to controller through RS232 link

  20. Applications • Find locations • Measure parts • Verify presence • Inspections • Robot guidance

  21. Why Use Vision? • Cost reduction • To find randomly placed parts • To verify part type • To inspect part • Affordable • Maintainable

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