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T24 – STEP Manufacturing

T24 – STEP Manufacturing. Team leader Martin Hardwick Deputy Chiaki Sakamoto Exploder step-manufacturing@steptools.com Archive http://www.steptools.com/manforum/meetings.html. T24 – STEP-Manufacturing. T24 – STEP-Manufacturing. Accomplishments AP-224 (features) ed3 published

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T24 – STEP Manufacturing

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  1. T24 – STEP Manufacturing • Team leader • Martin Hardwick • Deputy • Chiaki Sakamoto • Exploder • step-manufacturing@steptools.com • Archive • http://www.steptools.com/manforum/meetings.html

  2. T24 – STEP-Manufacturing T24 – STEP-Manufacturing • Accomplishments • AP-224 (features) ed3 published • AIC 522 (features) ed2 published • AP-219 (inspection) DIS ballot in progress • AP-223 (castings) CD ballot passed • AP-229 (forgings) NWI ballot passed • AP-238 (machining) IS ready to be sent to Geneva

  3. T24 – STEP-Manufacturing • Schedule • Monday, 2006-06-26, 1300-1700 • Status update of all AP’s • Status update on ISO 13399 (cutting tools) • Traceability • Plans for Wednesday • Tuesday, 2006-06-27, 0800-1700 • Review of AP-223 (castings) • Review of AP-229 (forgings) • Review of AP-219 (inspection) • Discussion of possible SED’s for AP-240 (planning) • Gears and AP-224

  4. T24 – STEP-Manufacturing • Schedule • Wednesday, 2006-06-28, 0800-1700 • Industry day – machining demonstration • Industry day – panel session • See meeting web site for detailed schedule • Thursday, 2006-06-29, 0800-1800 • Joint meeting with SC1* • Discussion of Busan (Korea) demonstration • Discussion of future projects • AP-238 IS walkthru • Discussion of AP-238 CC1 implementation testing *Minutes of the joint meeting will be issued by the SC1/Wg7 Convenor

  5. Attendees • Fred Proctor USA/NIST • Sid Venkatesh USA/Boeing • Chiaki Sakamoto Japan/MER • Alain Brail France/Airbus • Julio Garrido Spain/Vigo University • Lena Person Sweden/Sandvik • Len Slovensky USA/SCRA • Alan Crawford UK/LSC • Bill Freeman USA/SCRA • Rob Leiblandt US DoD (SC31 Liaison) • Gero Banseult Germany/TUU • Roland Maranzana Canada/ETS • Juha Saaski Finland/VTT • Tapio Salonen Finland/VTT • Akinobu Hatada Japan/Tanatsugu • Martin Hardwick USA/STEP Tools • Raj Iyer USA/Army • Jonas Nordstrom Sweden/Sandvik • Olof Nyqvist Sweden/KTH • David Loffredo USA/STEP Tools • Ian Stroud EPFL/Switzerland • David Odendahl USA/Boeing

  6. Attendees Continued • Suk Hwan Suh Postech/Korea • Akram Yunas AIAG/USA • Donalf Galway AIAG/USA • Gernot Rossi Siemens/Germany • Carol Tierney General Dynamics/USA • Stephen Newman University of Bath/UK • Jean-Yves Hascoet ECN-IRCCyn/France • Van Khai Nguyen Cadcamation/Switzerland • Dimitri Kirtsis EPFL/Switzerland Canada (1), Finland(2), France(2), Germany(2), Japan(2), Korea(1), Spain(1), Sweden(3), Switzerland(4), USA(12), UK(2)

  7. Highlights of Toulouse Demonstration • 100 attendees • Successfully machined 5-axis test parts • Machining using STEP features • Contributions from France, UK, USA, Sweden, Germany • Presentations from France, UK, USA, Germany, Korea, Japan, Sweden, Spain, Switzerland • Test parts from Boeing and Airbus • Demonstrated use of STEP AP’s for design, planning and manufacturing

  8. Toulouse Demonstration AP-203 File STEP Trans Path used for feature Roughing Path used for 5-axis Finishing Path 2 Direct Translation AP-224 File AP-238 File Airbus “Fish” and Boeing “Fin”

  9. Demonstration Summary • STEP-NC is easy to implement • Basic prototype in 4 weeks • Level 2 by adding CAD geometry • Machining benefits • CNC independent tool paths • Collision detection on the control • Feature based re-programming • Visual closed loop programming • Enterprise benefits • Long term data retention • Interchange with suppliers

  10. Demonstration Attendees

  11. Plans for Hershey • Regular meetings on October 23 and 24 • Implementor’s Forum Wednesday October 25 • T24 Site Visit to Harley Davidson (Evening) • Joint meeting with SC1 on October 26 (Tentative)

  12. Hershey Implementor’s ForumWednesday October 25 • Morning – Inspection and Machining • Aerospace part and automotive part • Videos of machining the parts • Videos of inspecting the parts • Afternoon – Forum Discussion • Identify gaps • Actions for emerging standards • Actions for existing standards • Strategy for global acceptance

  13. Plans before Hershey • Deliver IS of AP-238 to ISO • Complete DIS ballot for AP-219 • International Interoperability Testing

  14. International Interoperability Testing • AP-238 CC1 (Toolpath Programming) • Phase 1 (July – August 2006) • Determine participants • Gather test files • Finalize implementation guidelines • Phase 2 (September – October 2006) • Implement AP-238 CC1 export for CAM • Implement AP-238 CC1 converters for CNC • Verify using CNC simulators at Hershey meeting

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