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A Systems Approach

Automotive Technology. A Systems Approach. PowerPoint® Presentation Prepared by René Green. Chapter 13. Engine Sealing & Reassembly. Engine Sealing & Reassembly. Chapter Overview

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A Systems Approach

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  1. Automotive Technology A Systems Approach PowerPoint® Presentation Prepared by René Green

  2. Chapter 13 Engine Sealing & Reassembly

  3. Engine Sealing & Reassembly • Chapter Overview • This important chapter describes the various hardware used to seal today’s high performance engines. A great deal of attention is given to subjects such as fasteners, gaskets, sealants, and adhesives.

  4. Engine Sealing & Reassembly • Chapter Objectives • Explain the purpose of the various gaskets used to seal an engine. • Identify the major gasket types and their uses. • Explain general gasket installation procedures. • Describe the methods used to seal the timing cover and rear main bearing.

  5. Engine Sealing & Reassembly • Reassemble an engine including core plugs, bearings, crankshaft, camshaft, pistons, connecting rods, timing components, cylinder head, valve train components, oil pump, oil pan, and timing covers. • Explain the ways to prelubricate a rebuilt engine. • Reinstall an engine and observe the correct starting and break-in procedures.

  6. Engine Sealing & Reassembly • Torque Principles • Elasticity • TTY • Thread Repair

  7. Engine Sealing & Reassembly • Gaskets • Gasket Materials • General Gasket Installation Procedures • Cylinder Head Gaskets

  8. Engine Sealing & Reassembly • Bimetal engine requirements

  9. Engine Sealing & Reassembly • Bimetal engine requirements

  10. Engine Sealing & Reassembly • Manifold Gaskets • Valve Cover Gaskets • Oil Pan Gaskets

  11. Engine Sealing & Reassembly • Adhesives, Sealants, and Other Chemical Sealing Materials • Adhesives • Sealants • General-purpose sealants • Flexible sealants • Silicone formed-in-place sealants • Anaerobic formed-in-place sealants • Hylomar • Antiseize compounds

  12. Engine Sealing & Reassembly • Oil Seals • Timing Cover Oil Seals • Rear Main Bearing Seal

  13. Engine Sealing & Reassembly • Other Seals

  14. Engine Sealing & Reassembly • Engine Reassembly • Install timing cover • Install the vibration damper • Install the valve cover • Prelubrication Check • Install oil pan • Install intake manifold

  15. Engine Sealing & Reassembly • Install the thermostat and water outlet housing • Install the fuel pump • Paint the engine • Spin test the engine • Install exhaust manifold

  16. Engine Sealing & Reassembly • Install flywheel or flex plate • Install clutch parts • Install torque converter • Install motor mounts • Installing The Engine • Starting Procedure • Break-in procedure

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