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CMPC Project Recovery Boiler – 1 st Align Meeting

CMPC Project Recovery Boiler – 1 st Align Meeting. August, 6 - 2013. CMPC Project -- 1 st Align Meeting Agenda. Scope of Supply Project organization Time schedule Milestones – first critical 90 days Project manpower chart – whole project What’s new ?

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CMPC Project Recovery Boiler – 1 st Align Meeting

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  1. CMPC ProjectRecovery Boiler – 1st Align Meeting August, 6 - 2013

  2. CMPC Project -- 1st Align MeetingAgenda • Scope of Supply • Project organization • Time schedule • Milestones – first critical 90 days • Project manpower chart – whole project • What’s new ? • Is anything bigger than ever running before ? • Has anything been redesigned from anything running ? • Is anything brand new and never been running ? • Are there any open scope issues remaining ? • Lessons Learned (Metso common presentation)

  3. CMPC Project -- 1st Align MeetingScope of Supply • High power features • 3-stage air preheaters • Flue gas coolers • Feedwater preheater • Ash leaching duo • Metso ESP Typical EPC Project with direct invoices. The scope of delivery includes the core and non core equipment, installation materials, supervision and site works as electro mechanical erection, commissioning and start up.

  4. CMPC Project -- 1st Align MeetingProject Organization - Local

  5. Plant Design JuhaTorvinen+35 40 5332723 Kari Henttonen (Piping) +358 40 7698169 Pressure Parts Design HannuLuoto +358 400 799 825 Equipment Design Seppo Kangas +358 40 709 2003 CMPC Project -- 1st Align MeetingProject Organization - Tampere Project Management Project Manager KatariinaWallenius +358 40 769 8168 Metso Power Oy PO Box 109, Lentokentankatu 11 FIN-33101 TAMPERE, Finland Tel. +358 (0)20 141 2 1 firstname.familyname@metso.com Project Execution Document coordination Arja Viitala +358 400 172 578 (Elina Ruohonen, ES) +358 50 571 0608 Logistics coordination AnuOjanen +358 50 317 3680 Quality Assurance PasiNikula +358 40 842 8999 Delivery supervision Janne Kekkonen +358 50 317 4495 Assisting Project Manager Engineering manager SamiKaipio +358 40 5147130 Health, Safety & Environment Jari Hentunen +358 50 317 2247 Technology Tero Juutilainen +358 50 317 1390 Engineering SamiKaipio +358 40 5147130 Instrumentation & Electrification Eero Karru +358 40 573 9103 Procurement JanneLehtomäki +358 50 524 8227 (KatariinaWallenius) Commissioning Supervision JouniTenhunen +358 40 734 1881 Manufacturing Marko Rinta +358 40 567 5542 Tuomo Tallila +358 40 824 1767 Timo Harakkamäki +358 50 317 1391 Erection Planning ReijoJärviö +358 400 736 868 Civil & Construction PekkoPennanen +358 40 861 8637 Environmental Systems Tero Autio (PM) +358 50 385 1085 Jouni Hänninen (EM) +358 50 385 1169 Process Engineering Joni Kopra +358 40 757 6540 Joni Maanoja (layout) +358500234521 Outi Niittymäki (process) +358503173657 Heidi Ulkuniemi burners)+358407712455 Juha Tolvanen (ESP) +358503851084 Ash Leaching (POWSE) Magnus Nilsson (PM) +46 703 62 55 25 Joacim Linder +46 766 39 7711 Spare Parts TimoTanhuanpää +358 50 317 4418

  6. CMPC Project -- 1st Align MeetingTime Schedule Commencement date Mec. Erection start Month 6 Pressure Part start Month 12 Boiler HT Month 19,5 Continnuos oil firing Month 22 Black Liquor firing Month 24

  7. CMPC Project -- 1st Align MeetingTime Schedule - progress July-2013 Forecast 2,40% Done 2,61%

  8. CMPC Project -- 1st Align MeetingMilestone, first critical 90 days • Engineering • Lay out for mainequipmentandductsfixed • Meeting with CMPC andMetsotechnologycenter for processconsolidation • Basic design for criticalpurchaseddone • Manufacturingdrawings for ESP ongoing • Deliveredmanufacturingdrawingsof 1st and 2nd steelstrucuredivision • Startedpipingdetailengineering • Civil engineeringongoing • Engineeringdocumentationaccording to contractappendix 4 • Procurement and Manufacturing • Major, time critical, purchasesmade • Electrical package supplierdefined • Centrifugalpumps package supplierdefined • Startedrenovationactionsofpremanufacturedpressureparts • Startedsteelstructurefabrication • Startedfeedwatertankmanufacturing

  9. CMPC Project -- 1st Align MeetingMilestone, first critical 90 days

  10. CMPC Project -- 1st Align MeetingMilestone, first critical 90 days Civil engineering PP Core 2 Steam Drum Dolezal PP Tubes Steel structure eng Turbine FWP FWPumps Steal structure FeedwaterTank Plant design eng Dearator Sootblowers SafetyValves Airpreheaters Civil Construction ESP Casing / Inlet nozzles VG scrubber / Condenser RB Fans Mech. Erection FlueGas cooler Stair case elevator Electrical package HP Valves Suspension rods Centrifugal Pumps Feedwaterpreheater CS Ducts SS Ducts

  11. CMPC Project -- 1st Align MeetingMilestone, first critical 90 days

  12. CMPC Project -- 1st Align MeetingMilestone, first critical 90 days Tampere Workshop - Pre-manufactured pressure parts and newpressureparts • Manufacturing started 29th of May 2013 • Ongoing manufacturing • Left side wall of second pass, pre-manufactured(progress 10%) • Load carrying rear wall, pre-manufactured (progress 20%) • Middle furnace rear wall, pre-manufactured (progress 40%) • Upper part of arch, pre-manufactured (progress 40%) • Eco 1 (progress 4%)

  13. CMPC Project -- 1st Align MeetingMilestone, first critical 90 days Lapua workshop - Pre-manufactured pressure parts and newpressureparts • Manufacturing started 30th of May 2013 • Ongoing manufacturing • Primary superheater 1 elements, pre-manufactured(progress 45%) • Primary superheater 2 elements, pre-manufactured (progress 86%)

  14. CMPC Project -- 1st Align MeetingMilestone, first critical 90 days Rafako workshop - Manufacturing of new pressure parts Manufacturing started 10th of June 2013 Ongoing manufacturing • Boiler Bank, rear and front part including screen risers (progress 6%)

  15. CMPC Project -- 1st Align MeetingMilestone, first critical 90 days Metasa workshop - Manufacturing of Steel Structure for CMPC Recovery Boiler Manufacturing started 16th of July 2013 Ongoing manufacturing • Fabrication of 1st division box columns • Receiving material for 2nd division

  16. CMPC Project -- 1st Align MeetingProject manpower chart Peak: 1300 p

  17. vent stack What’s new ? Jettherm CNCG torch DNCG bypass chimney HP steam 950 t/h (97 kgf/cm2; 490 °C) flue gas chimney D G G C F F E E sootblowers tert. air DNCG M M M flue gas cooler high sec. air electrostatic precipitator ID fan sec. air prim. air H A SMP2 SMP1 I SLP RECOX B B process cond. demi + TG cond. A cooling water H D firing black liquor cooling water I mixing tank C TG spray water Ash leaching green liquor weak wash black liquor, medium strong Reject to effluent MeOH CNCG

  18. CMPC Project -- 1st Align MeetingAre there any open scope issues remaining ? CNCG fromline 1 burningon RB2 RB 2 scope Torch 2 RB 2 CNCG LINE 2 CNCG From LINE 1 LK 2 scope Confirmar quais equipmentos serão instalados na RB2 para verificar impactos no lay out LK 2

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