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Pumping Principles and Operation Manual

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chank
30 diapositives · 394 Views · Jan 04, 2020

Learn the physical principles of pumping, pump power calculations, pump classifications, installations, and operations, including water hammer effects. Explore various pump models like the Lombardini LDP4045 and Honda WB20XT.

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Pumping Principles and Operation Manual
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  1. Water pumping

  2. Contents Physical principles of pumping Calculation of pump power Classification of pumps Installation and operation of pumps Pumps of SRC WATSAN M15 ERU

  3. Physical principles • of pumping

  4. Friction Head (Hfd) Maximum lifting level Tank Total Head (H) Static Delivery Head (Hsd) Pump Static Suction Head (Hss) Water source

  5. SUCTION To raise water from below the level of the pump, a partial vacuum (a pressure less than atmospheric) must be created in the suction pipe. When the pipe is inserted in an open body of water, atmospheric pressure causes the water to flow into the pipe. The theoretical maximum lift for a perfect vacuum is 10.35 m (atmospheric pressure at 0ºC and sea level). However, the maximum suction heigth of the WATSAN M15 ERU water abstraction pump is 6 metres despite the length of the pipe is 8 metres.

  6. When the delivery head is higher than the pump capacity it will be necessary to install a middle tank.

  7. 2. Calculation of pump power

  8. P = Power requirement (w) Q = Flow rate of water (l/s) H = Operating pressure head against which the pump must discharge (m) η = Overall efficiency ρ = Density of water (1.0 kg/l) g = Gravitational acceleration (9. 8 m/s2) The power is a constant relationship between H, Q, y η The relationship between these three variables gives rise to the typical curve of each pump.

  9. 3. Classification of pumps

  10. Surface mounted Single stage Submergible Rotodynamics Centrifugal Surface mounted Multi-stage Sumergible Positive displacement

  11. CENTRIFUGAL PUMP SINGLE STAGE

  12. CENTRIFUGAL PUMP SINGLE STAGE A single impeller inside a chamber forms the basic single-stage centrifugal pump. High-speed rotation of the impeller causes water to be sucked into the eye and thrown radially, emerging through the outlet under pressure.

  13. SURFACE MOUNTED CENTRIFUGAL PUMP MULTI-STAGE ESPA Mod. Prisma15 for pressure group A multi-stage pump consists of several stages placed one after the other on the same shaft. The arrangement is equivalent to a number of individual centrifugal pumps in series. The flow remains constant, but the pressure head developed is increased at each stage

  14. MULTI-STAGE CENRIFUGAL PUMPS • Multi-stage pumps are commonly used • for boosting of water pressure • b) in submergible pumps

  15. MULTI-STAGE SUBMERGIBLE CENTRIFUGAL PUMP

  16. 4. Installation and operation of pumps

  17. SURFACE MOUNTED PUMP INSTALLATION • Site pump upstream of bathing, washing and animal watering areas • On a firm bank that is not likely to be washed away • A reasonable depth of water close to the bank • A bankside which is free of silt, weed and grass • Choose a pump site which keeps the length of the dumping main to a minimum • Provides a gradual incline to the storage tanks • Avoid dips and peaks in a pipeline (Silts can settle out in a dip when water in the pipe is stationary. Air can be trapped in a peak and cause pumping problems)

  18. PLACING THE SUCTION PIPE

  19. PRIMING PLUG OPERATION • Prime the pump before starting (Even when the pump is self-priming it is very advisable to prime the pump. This will prolong the life-span of the pump and will prevent from the device being overloaded) • Never run the pump dry • Start against a closed valve • Check you have enough spares in case the pump breaks down

  20. WATER HAMMER What is it? Water hammer (or, more generally, fluid hammer) is a pressure surge or wave resulting when a fluid in motion is forced to stop or change direction suddenly (momentum change). Water hammer commonly occurs when a valve is closed suddenly at an end of a pipeline system, and a pressure wave propagates in the pipe.

  21. WATER HAMMER What is the cause? • When a valve is open or closed suddenly. • When a hydraulic machine starts against a closed valve. • When there is a sudden variation of the flow. • When a hydraulic machine stops and there is a high pressure during the discharge.

  22. WATER HAMMER

  23. 5. Pumps of SRC WATSAN M15 ERU

  24. Lombardini LDP4045 diesel Single stage surface mounted centrifugal pump It pumps water from the source to the open tanks (30.000 o 10.000 litres) of preatreatment for the water treatment plants or To the tanks for treatment as mass water. Max. Flow: 40 m3 / h Max. Lifting: 45 m 3” Storz coupling (Inlet and outlet) Self-priming pump

  25. Honda WB20XT petrol Single stage surface mounted centrifugal pump It is used to transfer water between tanks and particularly for the 5,000 litre bladder tanks transported in lorries. Max. Lifting: 32 m Max. Flow: 36m3/h 2” coupling (inlet & outlet) Self-priming: 110 seconds @ 5 m

  26. Espa Mod. Prisma 15 electric Single stage surface mounted centrifugal pump with hydroneumatic group (pressure group) This pump and pressure group is used to provide pressurized water to hospitals, heath centres or IDP Camps FLOW AND TOTAL HEAD from 0.6 m3/h @ 32 m H up to 3.9 m3/h @ 6 m H

  27. Grundfos Mod. MQ 3-45 electric Surface mounted centrifugal pump with pressure tank and control (SETA water treatment plant) This pump and pressure group is installed in the SETA water treatment plant. Its function is to deliver pressurized water to the filters and to the storage tanks at the end of the process.

  28. Lowara electric Multi-stage submergible centrifugal pump (SETA water treatment plant) This pump is a component of the SETA water treatment plant. Its function is to pump raw water to the plant for its treatment.

  29. EMEC Mod. HMS-CO 05-05 electric Dosing pump(SETA water treatment plant) This dosing pump is installed in the SETA WTP. Its function is to pump Chlorine and Aluminium Sulphate solutions to the water treatment system. There are three similar pumps in the plant.

  30. THANK YOU