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FSU TE40 Activity

FSU TE40 Activity. Julien Burnens TE-MPE-EM PCB Workshop. Bruun & Sorensen. Outline . FSU TE 40 Organization Manufacturing Production capacity Multilayer Fabrication Flex Technology Realizations Others activities Conclusion. FSU TE40 . S144 contract

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FSU TE40 Activity

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  1. FSU TE40 Activity Julien Burnens TE-MPE-EM PCB Workshop Bruun & Sorensen

  2. Outline • FSU TE 40 • Organization • Manufacturing • Production capacity • Multilayer Fabrication • Flex Technology • Realizations • Others activities • Conclusion Julien Burnens

  3. FSU TE40 • S144 contract • 12 collaborators Cegelec – BS • Standard PCB manufacturing • Origins • Design Office • Privates Clients • RD51 • Financial Point Julien Burnens

  4. Organization • TE40 check point every month • Working charge • Daily Loadfollowing • Price tool (chouette) • Planning • Fabrication process suite • Production overview • Delays: • Quotation: 2 days • Double side: 5 days • Multilayers: 15 days • Quality • Overproduction rate (objective at 5%) • Rubbish rate (objective at 3%) Julien Burnens

  5. Production capacity • Resolutions: • FSU: pitch 100um (50um strip + 50um isolation) • Staff: pitch 50um • Sizes: • 4 rigid panels: 180x230mm -> 500x650mm • Equipments: 600mm width, (1200mm in 2014) • Number of layers: • Simple side -> 20 layers • Thickness: 15um -> 2cm / Copper: 5um ->200um • Plated holes: • Mechanic: up to 200um • Chemic: up to 50um Julien Burnens

  6. Multilayer Fabrication • Internals sides • Transfer (lamination, insulation, development) • Etching and stripping • Pressing • Drilling • Plating • Externals sides • Etching • Mask and silk • Electrical test • Cutting Julien Burnens

  7. FlexTechnology • Double sides flex • Copper image • Kapton etching (ethylene diamine) • Plating • … • Sequential manufacturing : • Pressing kapton /copper • Copper image • Kapton chemical etching (ethylene diamine) • Epoxide glue chemical etching (sulfuric acid) • Plating • … Julien Burnens

  8. Realizations • Highlights: • ATPF: Flex Cable • UniBe/LHEP: flex cable 2.0m • Coils: 60 layers • Heater: aluminum 1.50x0.60m • Totem: bonding windows • NA62 web: hybrid flex-rigid • Inner resistivestructure Julien Burnens

  9. Otheractivities • Gem – 2 posts • Standard 100x100mm • Big size single side Gem(1.2mx60cm) • Thick Gem • Standards detectors – 1 post • Standard Gem 100x100mm • Standard resistive Bulk 100x100mm • Flex read-out – 1 post • KLOE Read-out Julien Burnens

  10. Conclusion • Standard Manufacturing • Production control (indicators) • Process stabilization • New collaborators training • Specials realizations • Gem • Read-out and detectors • Special jobs (size, resolution, flex-rigid) • Staff support • Manufacturing steps • Technology advertise for developments • Tests and prototypes Realization • New building and machines Julien Burnens

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