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http :// www . aialogistics . com

http :// www . aialogistics . com

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http :// www . aialogistics . com

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  1. http://www.aialogistics.com

  2. AIA Logistics Co.,Ltd.National Logistic Center AIA LOGISTICS • Modern Facility on Bang Na – Trad km 19 • Strategic Location • Airport • ICD • Industrial Estate • Space 5,000 sqm • GMP Compliance • Go-Live: Oct 2012

  3. AIA Facility National Logistics Center-Bangna km19 LOGISTICS • Strategic Location • International Airport • Inland Container Depot, Ladkrabang • Industrial Estate. East Bangkok • Space 5,000 sqm • Proximity in Business Model • Bangna-Trad Rd. 200 m. • Airport 20 km 25 mins • ICD, Ladkrabang27 km 30 mins • BKK Port 45 km 60 mins • Laemchabang port 80 km 120 mins

  4. AIA Facility Overview Warehouse Layout @ Bang Na Trad Km 19 LOGISTICS • Space Allocation • Storage • Racking storage 4980 sqm • No. of row 26 row • No. of Pallet 4992 Pallet • Bulk storage 200 sqm • Staging Area • Inbound Staging 360 sqm • Outbound Staging 360 sqm • Others • Office 300 sqm • Battery Room 70 sqm

  5. AIA Facility Warehouse building and Layout LOGISTICS • Facility Specifications • Total Space 4,958 SQM • Clear Operation Height 10.00 Meters • Floor Loads 3 Tons/SQM • Smoke Detector Included • Sprinkler System None (Meet Laws standard requirement) • Security System CCTV and Guard 24 hr. • Dock Door 2 Units • Dock Leveler 3 Units • Raised Floor1.30 Meters • Available 1st October 2012

  6. Brand New Facility at Bang Na – Trad KM 19 AIA LOGISTICS Current show case • Need very high standard WH Discharge or loading cargo at Air Port or Ladkrabang ICD Located on Bangna-Trad area FMCG, Automotive, Food & Drug • Go live Oct 2012

  7. NLC Operation Material Handling Equipment @ Bang Na Trad Km 19 AIA LOGISTICS

  8. AIA Warehouse Layout Co-Pack and Storage Allocation LOGISTICS • Space Allocation • Storage • Racking storage • No. of row 5 row • No. of Pallet 1,000 Pallet • Working Area • Co-pack 800 sqm • In&Out Staging 300 sqm • Others • Office 150 sqm IN&OUT Staging 300 SQM Co-Pack area 300 SQM Temporary Tent Co-Pack 500 SQM

  9. Team Organization AIA LOGISTICS

  10. Co-Pack Operation AIA Basket • Co-Pack Line • 7 Co-Pack Line • 7 Staff / Line • Productivity • 20 Baskets / Line / Hour • 150 Basket / Line / Day • 1,050 Basket / Day • 25,000 Basket / Month LOGISTICS RM1 Basket prepare Table RM2 Packer 1 RM3 Packer 2 RM Prepare RM4 Packer 3 RM5 Labeling & Wrapping Carton Packing FG Carton

  11. Process Description (Inbound Flows) AIA LOGISTICS

  12. Process Description (Putaway Flows) AIA LOGISTICS

  13. AIA Warehousing EfficiencyCiel FW LOGISTICS Inbound Flow Planning & Unloading Goods Receipt Putaway Returns Multiple Order Receipt methods: Manual capture Web Order Entry EDI Multiple Inbound Order Types: PO/ASN Transfer Production Line Pick-up at Supplier Inbound Order Dashboard Paper/RF guided Unloading Gate/Lane allocation Load Details capture • Paper based or RF enabled • Multiple Receipt strategies: • Advised/Blind • Single/Multi-POs • Full/Partial Receipt • Cross-docking • Exceptions handling: • Overs/Shorts • Damaged • Quality checks • Re-palletisation • Optional Data capture: • SSCC • Serial/Batch Nº • Weight & Dimensions • Date Paper based or RF enabled Task Allocation via Work-bank Multiple Putaway strategies Various Location Types: Rack Shelf Floor/Block Flow Location validation Check-digit confirmation WCS/Crane Interface Intermediate Locations Single/Double Stack pallets Uses Returns Order Type Paper based or RF enabled Multiple Receipt strategies: Pre-advised RMA Blind Receipt Optional Data capture: Batch/Lot Nº Serial Nº Date Diagnosis/Quality Control status Returns Type sorting Quarantine/Good status updates Controlled Putaway

  14. Process Description (Picking Flows) AIA LOGISTICS

  15. Process Description (Packing & Outbound Flows) AIA LOGISTICS

  16. AIA Warehousing EfficiencyCiel FW LOGISTICS Outbound Flow Picking Replenishment Planning & Release Multiple Order Receipt methods: Manual capture Web Order Entry EDI SMART Card Outbound Order Dashboard Multiple Release strategies: Single Order Multi-Order pick-wave By Load Pre-defined Pick-waves Part-ship/Back-orders Packing Paper based or RF enabled Multiple Triggers: On Pick-wave release Manual request End-of-Day Full/Part Pallet Pick-bin to Pick-bin Full Traceability Replenish multiple locations Balance Return control Optional Data capture Paper based or RF enabled Task Allocation via Work-bank Multiple Pick Strategies: 1-Step: By Order 2-Step: By Line Combined/Parallel Pick & Pack Multi-Order Picking Multi-Picker Picking Consignee specific Pick Pallets Pick by Pack Class Paper based or RF enabled User/System carton selection Task Allocation via Work-bank Pack Fill optimisation Packing Lists & Labels Nested packages: Ship-in-State items Packed Cartons Multi-Order Shipping units

  17. AIA Warehousing EfficiencyCiel FW LOGISTICS Outbound Flow Special Handling Auto-divert to Activity Area Per Client Handling Instructions Per Order Handling Instructions Consignee specific: Pallet Type Pallet re-formatting Labelling Shrink wrapping Optional Data capture: Weights & Dimension Article References Dates Loading Manual Gate/Lane allocation System guided Order assembly Shipping Unit build Optional Combi Pallet build Manual/Auto Document creation: Pallet Labels Load Manifests Delivery Notes Export Documents ADR Ship Confirm Paper based or RF enabled Manual/Auto Document creation: Loading List Load Manifest Delivery Note Bill of Lading Export Documents Scan Pallet ID to verify: Pallet/Order assigned to Load No Loading Restrictions apply Loading Sequence Automated exceptions alert Optional Order truck split Unload option Marshalling Manual/Auto Status update Auto EDI Message issue: Despatch confirmation to Customer ASN to Consignee Transport Order to Carrier

  18. AIA Warehousing EfficiencyCiel FW LOGISTICS Inventory Management Stock Control Stock Reconciliation Assigned Stock Owner supports: Multi-Customer Operations Suppler/Vendor Managed Inventory 6 Level Pack Structure Stock Rotation using: FIFO/Intelligent FIFO FEFO Date Rotation Matching/Validation rules Customs/Tax Status Goods Item Status: Good/Held/Quarantined Available/Pooled Sensitive/Dangerous Batch/Lot Nº Serial Nº Paper based or RF enabled Controlled Access Rights Wall-to-Wall Counts Cyclic Location Count Empty Location Count Spot checks Scheduled/Error initiated counts Code based adjustment +/- Reason Codes Full History Defined per Article Goods Item Pre-advise by EDI/Capture at GI Capture/Match Batch/Lot Nº on: Putaway Replenishment Order Release/Stock Allocation Pallet re-build Counting/Adjustments Max Nº Batches per Order Block/Unblock by Batch/Lot Nº Full Traceability within Site Batch Recall Reports Multiple Types: Serial Nº. IMEI. MAC. Variable Lengths/Formats Single/Multiple Serial Nºs per: SKU Pack/Carton Level Traceability maintained via mandatory capture Y/N during: Goods Reception & Putaway Replenishment Picking & Packing Counting/Adjustment In/Outbound pre-advise by EDI 2D Barcode for Single scan

  19. Co-pack experience project AIA LOGISTICS

  20. AIA LOGISTICS

  21. ขอบคุณ/THANK YOU AIA LOGISTICS