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VALUE ENGINEERING … … in the Lean Environment!

VALUE ENGINEERING … … in the Lean Environment!. Dave Love Value Engineering Project Mgr 10 MAY 2007. Distribution Statement A: Approved for public release; distribution unlimited. VE in the Lean Environment. Value Engineering Workshop. 6 – 8 February 2007.

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VALUE ENGINEERING … … in the Lean Environment!

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  1. VALUE ENGINEERING……in the Lean Environment! Dave Love Value Engineering Project Mgr 10 MAY 2007 Distribution Statement A: Approved for public release; distribution unlimited.

  2. VE in the Lean Environment Value Engineering Workshop 6 – 8 February 2007 Distribution Statement A: Approved for public release; distribution unlimited.

  3. VE in the Lean Environment Function Analysis System Technique (FAST) Problem ID  Why How  Vendor Interviews, Component Availability Software, Inventory, Service Life and Systems Population Parts Data Health Analysis & Assessment Obsolescence Study Cost Modeling Technology Trending Industry Standards Groups, Market Study Reports Problem Identification (Sustainment Need) Need to Predict Sustainment Requirements Sustainment Plan Customer Communication, Logistical RM&A Data Bases Field Failure Analysis Trending Reliability Analysis Parts Derating Structural, Thermal, & Material Analysis Distribution Statement A: Approved for public release; distribution unlimited.

  4. VE in the Lean Environment Function Analysis System Technique (FAST) BCA How   Why Trade, Market & Requirements Study Tech Refresh Insertion Technology Solution Form Fit Function Engineering Solution Trade, Market, & Requirements Study Sustainment Work Assessment Teams Problem ID (Sustainment Need) Redesign Technology Solution Redesign BCA Analysis of Alternatives Reverse Engineer Life of Type or Bridge Buy Logistical Solution Alternative Substitution Component Analysis Distribution Statement A: Approved for public release; distribution unlimited.

  5. Goals and Objectives • Define sustainment engineering • Define systematic process to determine customer’s sustainment issues • Systematic approach to Analysis of Alternatives (AoA) Distribution Statement A: Approved for public release; distribution unlimited.

  6. Breakthroughs • The ability to identify functions and the application to the Value Stream Analysis • Credible definition of Sustainment Engineering • Gaps in sustainment analysis consisting of Reliability Analysis and Sustainment Planning • Identification of disconnection between capabilities within the Organization Distribution Statement A: Approved for public release; distribution unlimited.

  7. Next Steps • Value Engineering Workshop findings provided as input to LEAN VSA • Reliability Analysis • Sustainment Plan • Sustainment Engineering Process Distribution Statement A: Approved for public release; distribution unlimited.

  8. Enterprise Innovation VSA Distribution Statement A: Approved for public release; distribution unlimited.

  9. Cost DriversApril 2002 thru March 2003 Distribution Statement A: Approved for public release; distribution unlimited.

  10. Reliability DriversApril 2002 thru March 2003 Distribution Statement A: Approved for public release; distribution unlimited.

  11. Supportability DriversApril 2002 thru March 2003 Distribution Statement A: Approved for public release; distribution unlimited.

  12. Maintenance DriversApril 2002 thru March 2003 Distribution Statement A: Approved for public release; distribution unlimited.

  13. Traveling Wave Tube TWT • Doubled TWT Life • Reduced Supply Demand by 190 Units per Year • Estimated Cost Avoidance of $ 2.8 M/Yr Distribution Statement A: Approved for public release; distribution unlimited.

  14. VE in the Lean Environment Value = Function (VE) / Cost (Lean) Distribution Statement A: Approved for public release; distribution unlimited.

  15. VE in the Lean Environment Together… Value Engineering and Lean Produce Synergy…! Distribution Statement A: Approved for public release; distribution unlimited.

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