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WELCOME TO Zanvar Group (Established – 1982)

WELCOME TO Zanvar Group (Established – 1982). Quality Policy. It is our policy to provide customers with product or service that meet or exceed their expectations emphasizing product & employee safety.

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WELCOME TO Zanvar Group (Established – 1982)

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  1. WELCOME TOZanvar Group (Established – 1982)

  2. Quality Policy It is our policy to provide customers with product or service that meet or exceed their expectations emphasizing product & employee safety. Everyone should look at their next process as the “Customer". Continual improvement shall be the way of our life by which we shall strive to achieve customer delight in our Business of Finished Castings. CHAIRMAN R. S. Zanvar Date : 22/11/08

  3. GROUP COMPANIES(FOUNDRY DIVISION) • SHRIRAM FOUNDRY LTD. – TS:16949 Present Production Capacity – 1500 Mts./month • ASHTA LINERS PVT. LTD.- TS : 16949 Present Production Capacity – 1200 Mts./month Proposed Capacity from April.12 - 2000 Mts./Month (Disa Flask less High Pressure Line -120 Molds/Hr.) • S.J.IRON & STEELS PVT. LTD. TS:16949 Present Production Capacity – 1200 Mts./month Proposed Capacity from June 12 - 1800 Mts./Month

  4. ZANVAR GROUPPRODUCTION CAPACITY • KASTURI FOUNDRY PVT. LTD.TS:16949 PresentProduction Capacity –1750 Mts./month • SHRIRAM FOUNDRY LTD. Uttarakhand. TS : 16949 Certified. Production Capacity – 3000 Mts./month Present Utilisation – 2000 Mts./month • Present Total Production Capacity-7500 Mts./Month. • Group Total Melting Capacity by June 12 – 9000 Mts./month

  5. GROUP COMPANIES(MACHINING DIVISION) • ED STEELS PVT. LTD. • ALKA ENGINEERING WORKS. • ZANVAR ENGINEERING EXPORTS. • RSZ INDUSTRIES. • ACCURATE ENGG. WORKS. • NEETA ENGG. WORKS. • KOLHAPUR AXLE PVT. LTD. • SACHIN INDUSTRIES. • VISION ENGINEERING.

  6. ZANVAR GROUP(Sales in Million USD)

  7. OUR ESTEEMED CUSTOMERS(DOMESTIC) TATA MOTORS LTD. – PUNE. JOHN DEERE EQUIP. PVT. LTD.– PUNE. MAHINDRA & MAHINDRA LTD. – NAGPUR. CUMMINS INDIA LTD. – PUNE. ESCORTS LIMITED – FARIDABAD. CARRARO INDIA LTD.- PUNE. EICHER MOTORS LTD. – PITHAMPUR. KIRLOSKAR OIL ENGINES LTD. – PUNE. CLAAS INDIA LTD. – FARIDABAD. TACO HENDRICKSON. – PUNE. WABCO – CHENNAI. BEML - MYSORE.

  8. OUR ESTEEMED CUSTOMERS(OVERSEAS) CONSOLIDATED METCO INC.–USA MEXICO. CUMMINS IPO,(RMEP, JEP, CF USA & DAVENTRY,UK.) CARRARO SPA.- ITALY, POLAND. CLASS. – GERMANY. JOHN DEERE – FRANCE,MEXICO. OERLIKON - FAIRFIELD – USA. KNORR-BREMSE. – FRANCE. POCLAIN HYDRAULICS. - FRANCE & USA. NEW HOLLAND – UK. INTERNATIONAL TRUCK & ENG. – USA.

  9. EXPANSION & INVESTMENT • Year : 2011 – 2013. • FLASKLESS MOULDING FACILITY • - Investment : 3.50 Million $ • NO-BAKE MOULDING FACILITY • - Investment : 2.00 Million $ • ADDITIONAL MACHINING FACILITY • - Investment : 4.50 Million $ • ADDITIONAL MELTING & CORE MAKING FACILITY • - Investment : 1.50 Million $

  10. WABCO RODUCTS • Crankcases

  11. PRODUCTS 1.Total No. of Components – 300 Nos. 2.Weighing from 1 Kg. – 150 Kg. • TRACTOR TRANSMISSIONS • COVERS

  12. PRODUCTS • CYLINDER BLOCK • POST BACKHOE SWING

  13. PRODUCTS • BED PLATE • CRANK CASE (10 VARIANTS)

  14. CUMMINS INDIA PRODUCTS • Head Lub Oil Filter & Covers

  15. CUMMINS IPO PRODUCTS • FRONT ENGINE SUPPORT • Gear Housing & Nut Plates

  16. PRODUCTS • FLYWHEELS / FLY. HGS. • HYD.LIFT HOUSING

  17. PRODUCTS • TRUMPET HSG. • BRACKETS / SUPPORTS

  18. PRODUCTS • BRAKE DRUMS • (10 VARIANTS) • BRAKE HUBS • (30 VARIANTS) • VENTILATED BRAKE DISCS/ROTORS (C.G. Iron) (7 VARIANTS)

  19. PRODUCTS • HOUSINGS • HING HOOD / SUPPORT / SPINDLE

  20. PRODUCTS • BEARING SUPPORTS • PULLEY (12 VARIANTS)

  21. INSPECTION FACILITIES

  22. INSPECTION FACILITIES

  23. DESIGN & DEVELOPMENT • Well equipped Pattern Shop & Tool Room. • Designing & Manufacturing of SPM’s. • In-House Manufacturing of Jigs & Fixtures. • Ideas – 3 D Modeling Facility. • Unigraphix –NX4. • Auto-Cad. • Solid Edge • Casting solidification simulation software – Any Casting, Korea.

  24. Foundry ProcessPattern Storage & Layout Inspection

  25. Foundry ProcessRaw Material storage & Inspection

  26. Foundry ProcessSand Testing & Moulding

  27. Foundry ProcessMelting & Pouring

  28. Foundry ProcessKnock out & Casting Cooling Conveyor

  29. Foundry ProcessShot Blasting & Hardness Testing

  30. Foundry Process Spectrometer & X- Ray

  31. Foundry ProcessCMM Inspection & Packaging.

  32. AWARDS Tata Motors -Quality Excellence award

  33. AWARDS John Deere –Overall Performance Award 2011.

  34. AWARDS FIE FOUNDATION NATIONAL AWARD 2007.

  35. AWARDS EEPC - Export Excellence award 2000.

  36. AWARDS GOVT. OF INDIA-MINISTRY OF COM.& INDUSTRY Star Export House award

  37. THANK YOU

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