Hospitality Division Prefab Panel System Luxury Bath and Flooring
PREFAB PANEL Aluminum Honeycomb Aluminum Sheet Aluminum Sheet Natural marble • Prefab Panel with Honeycomb Backing • Usage: Wall Panel, Cladding, Curved Panel
PREFAB PANEL • Prefab Panel with Fiberstone Backing • Usage: Floor Panel, Pattern flooring, high-strength requested
SYSTEM ADVANTAGES • Light-weight panels • Ease handling for semi-skilled workers • Watertight • Suitable for shower & bath • Adapt to your design vision. • More stone choices to use such as limestone, sandstone, marble, granite & onyx • Match with site tolerances • Proven high speed production • 300 bathrooms per month
INSTALLATION ADVANTAGES • Major work done in factory • Reduce Site work • Fast installation • Improve workmanship • No wet work on site • No waste/debris on site
ECONOMICAL ADVANTAGES • Early back to business • Short installation lead time • Clean & Quiet site • Renovation along with normal business operation is possible • Better Quality • Highest standards of workmanship • Easily retrofitted • Save building cost • Less building weight (Only drywall needed) • Less natural stone used • Less site debris • Less experienced labor required • Less transportation cost
SITE INSTALLATION Bath Tub & Frame
FINISHED PROJECT: • Macau Ponte 16 Resort • Installation of 404 bathrooms in just 48 days. • Product Used: Prefab with honeycomb; wall & flooring • Comparison • Conventional Method: • 160 Skilled Workers • 50 Cleaners • Prefab System: • 40 Semi-Skilled Workers • 8 Skilled Workers • 10 Cleaners
FINISHED PROJECT: • Singapore Marina Bay Sands • Installation of 2797 bathrooms in just 69 days. • Product Used: Prefab with honeycomb; wall & flooring • Comparison • Conventional Method: • 762 Skilled Workers • 60 Cleaners • Prefab System: • 122 Semi-Skilled Workers • 61 Skilled Workers • 20 Cleaners
FINISHED PROJECT: • Venetian, Macau • Installation of 1,200 m2 Waterjet Pattern in just 15 days. • Product Used: Prefab panel with fiberstone; flooring • Comparison • Conventional Method: • 10 Skilled Workers • 2 Cleaners • Prefab System: • 2 Semi-Skilled Workers • 2 Skilled Workers • 1 Cleaners
MORE PREFAB STONE PRODUCTS • 1.5 mm thk Slate Veneer • 3 mm thk semi transparent Onyx Panel • Floor / Wall Panel • Patterns or Inlays • Hairline / 1 mm Joint • Shower Panel • Curved Panel • 1/5 weight to original 30mm stone
War Memorial, South Texas Lexus Showroom, NH
FABRICATION Blocks of stone usually 5’(W) x 9’(L)x 5’(H) are cut in quarries from around the world and transported to our factory. Stone blacks arrive at the factory Ready for gang sawing Stone blocks are placed under a sawing machine that cut the block into multiple stone slabs.
Rough edges of the slabs are trimmed Washed Dried The honeycomb backing , fabricated from very thin sheets of aircraft quality aluminum waiting to be epoxied to thin sheets of stone. Weighs only few ounces per square feet. • Honeycomb is reinforced on top and bottom of the slab stone by using High Strength Epoxy. • Under extreme high pressure, moved to the press for assurance of complete bonding.
Right from the center, slabs are split into 2 pieces using large diamond tip radial saw. After cutting is complete , panels go for surface finishing. • As per the requirement of the job, panels are honed or polished.
Finished panels are then cut into final part sizes, determined by shop drawings. Interlocking channels are anchored to backside of the each panel • Finished panels are marked and numbered based on the shop drawing and are ready to load into crates.
SHIPPING Pieces are labeled by drawing numbers Grouped together by floor, unit or color (your choice) Custom crates are built for shipping to project site. Crates are numbered. Packing list is created detailing crate number, contents and unit. Crates are loaded on the shipping container. Packing list is detailed by container number. Customer gets a copy of the packing list for each container, detailing crate numbers contents, units and quantities.
For more information visit us at:www.terracorepanels.com 2030 Irving Blvd Dallas, Texas 75207 (214) 749-0999