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Advanced Machining Techniques for Copper C101.v C103 Components

Explore precise milling operations and vane profile machining for Copper C101.v C103 components, with details on roughing operations and innovative new designs for improved accuracy and handling.

kendall-stevens
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Advanced Machining Techniques for Copper C101.v C103 Components

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Presentation Transcript

  1. Block preparation

  2. 45 degree milling

  3. Outer face detail machining

  4. First roughing operation

  5. Second roughing operation

  6. Second roughing operation

  7. Vane profile machining program

  8. Profiling – 4 mm step across

  9. Copper C101 v C103

  10. Copper C101 v C103 Information source: http://www.suppliersonline.com/

  11. Pill Box Cavity

  12. Original design

  13. Original design

  14. New design Advantages Improved accuracy through reduced number of job moves Improved stiffness Cost? – calculate Larger vacuum port possible No end flange required – less brazing Can be manufactured in house Improved handling – extra material allows for cutaways Disadvantages Two component types instead of one Appearance – similarity to SNS RFQ Increased weight

  15. New design

  16. New design

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