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Collaboration and Assembly Planning for Undulator System at SLAC

This document outlines the roles and responsibilities of ANL and SLAC in the assembly of the Undulator System. It covers system design, assembly plans, facility management, and scheduling from October 2005 to April 2006. Key responsibilities include material handling, QA documentation, and spatial resource planning in a controlled environment. The assembly process requires expert collaboration between teams to ensure precise component alignment and successful project advancement, utilizing the expertise of SLAC's metrology and assembly workforce.

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Collaboration and Assembly Planning for Undulator System at SLAC

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  1. Undulator System Assembly Plans Rodd Pope, SLAC In collaboration with Catherine LeCocq, SLAC Metrology & Geoff Pile, ANL

  2. Outline • Roles and Responsibilities • ANL, SLAC Metrology, SLAC Undulator Assembly • System Design & Requirements • Assembly Plan Outline • Facility Space Management • Schedule • Moving Forward

  3. October 2005 April 2006 ANL ANL SLAC Metrology SLAC Metrology Areas of Expertise Working in Collaboration SLAC Assy & Install Collaboration requires trust. Trust requires effort.

  4. Collaboration Roles and Responsibilities(abridged) • ANL • Design the System and Sub-assemblies minus WPM/HLS • Supply Designed Sub-assemblies • Provide Expertise • SLAC Metrology • Design and Supply WPM/HLS System • Develop and Test Fiducialization Procedures • Provide Expertise • SLAC Assembly & Installation • Girder Assembly Plan • System Installation Plan • Material Handling and Storage • Provide Expertise

  5. SLAC Assembly Supervisor • Requisition posted • Interviews are nearly complete • An offer should be extended the week of April 24th • Responsibilities will include: • Material handling and assembly planning and execution • Assembly and QA documentation • Space and personnel resource planning

  6. Undulator System Girder Assembly Precise/Vacuum Assembly performed in a control environment Field Installation

  7. Intra-girder Component Alignment PRD 1.4-001 r3

  8. Girder Assembly • Prerequisite • All necessary components fiducialized • Stands aligned in all staging areas • Outside MMF (possibly in Building 750) following the SPEAR3 Approach as suggested by Richard M. Boyce • Station 1 Prepare Girder: Mount CAM wedges under girder • Station 2 Component Installation, part 1 • roll-away slides, component supports • HLS & WPM components • undulator vacuum chamber • Station 3 Component Installation, part 2 • quadrupole, BFW and BPM • Station 4 Wiring / Plumbing • In the Controlled Environment of the MMF • Station 1 Optical Alignment • Station 2 CMM • Storage LeCocq, Catherine, October 27-28, 2005, FAC Meeting, Slide 13

  9. Girder Assembly Flow

  10. Possible Assembly & Storage Spaces B033 - GLAST B006 – SSRL/ILC Requires Cleanout ($) B081 - MMF B750 – Access may be limited by construction

  11. SLAC Magnetic Measurement FacilityWolf, Zachary, LCLS Management Presentation, April 11, 2006, Slide 3 • Floor plan divided into three functional areas • Magnetic Measurements (± 0.1º C) • Fiducialization and Assembly (± 1º C) • Storage (± 2.5º C) Assembly Area Storage and Queuing LCLS-TN-04-1

  12. Undulator Magnet Storage • All 40 undulator magnets could be stored in the MMF storage area.

  13. Component Delivery & Assembly Schedule

  14. Moving Forward • Solidify Component Delivery Dates • Refine Assembly Process with SUT Experience • The activities and logic in the P3 assembly plan are reasonable. • The resources assigned to the tasks are being reviewed. • Secure Assembly and Storage Space • Material handling equipment design and procurement is behind schedule • Addition of SLAC Assembly Supervisor

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