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ECE 551: Digital System Design & Synthesis. Spring 2003 Lecture Materials Prepared by: Charles Kime, Kewal Saluja and Michael Schulte. ECE 551: Digital System Design & Synthesis. Lecture Set 1: Introduction Overview of Contemporary Digital Design Pragmatics 1.
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ECE 551: Digital System Design & Synthesis Spring 2003 Lecture Materials Prepared by: Charles Kime, Kewal Saluja and Michael Schulte
ECE 551: Digital System Design & Synthesis • Lecture Set 1: • Introduction • Overview of Contemporary Digital Design • Pragmatics 1 ECE 551 Spring 2003
ECE 551 - Digital System Design & SynthesisLecture 1.1 - Introduction • Overview • Course Purpose • Course Topics • Course Tools • Course Info ECE 551 Spring 2003
Course Purpose • To provide knowledge and experience in performing contemporary logic design based on • Hardware description languages (HDLs) • HDL simulation • Automated logic synthesis • Timing analysis • With consideration for • Practical design and test issues • Chip layout issues • Design reuse for system-on-a-chip (SoC) ECE 551 Spring 2003
Course Topics • Pragmatics of Digital Design • Hardware Modeling with the Verilog HDL • Event-Driven Simulation and Testbenches • Verilog Language Constructs and Delay • Behavioral Descriptions in Verilog • An Overview of VHDL • Logic Synthesis and Timing • Physical Design and Design Reuse ECE 551 Spring 2003
Course Tools • Modelsim HDL Simulation Tools (Mentor) • Design Analyzer Synthesis Tools (Synopsys) • G11 Technology Library (LSI Logic) ECE 551 Spring 2003
Course Information • Course Conduct • Standard Reference • The above plus all other course material can be found at http://courses.engr.wisc.edu/ecow/get/ece/551/kime/ • Be familiar with all! ECE 551 Spring 2003
Lecture 1.2 – Contemporary Digital Design • Overview • Layout Lite • Application Specific Integrated Circuit (ASIC) Technologies • IC Costs • ASIC Design Flows • The Role of HDLs and Synthesis • The Role of IP Cores and Reuse • The Role of Physical Design • Summary ECE 551 Spring 2003
Metal 3 Oxide Metal 2 Metal 1 Transistor Polysilicon Diffusion Substrate Channel Layout Lite - 1 • IC are produced from masks that correspond to geometric layouts produced by the designer or by EDA tools. • In CMOS, a typical IC cross-section: ECE 551 Spring 2003
Transistor Channel Layout Lite - 2 • The layout corresponding to the cross-section: • The transistor is outlined in broad yellow lines. • Everything else is interconnect. ECE 551 Spring 2003
STANDARD IC ASIC FULL CUSTOM STANDARD CELL GATE ARRAY, SEA OF GATES FPGA PLD IC Implementation Technologies SEMI- CUSTOM FIELD PROGRAMMABLE ECE 551 Spring 2003
Distinguishing Features of IC Technologies - 1 • Implementation technologies are distinguished by: • The levels of the layout 1) transistors and 2) interconnect that are: • Common to distinct IC designs (L1) • Different for distinct IC designs (L2) • The use of predesigned layout cells • Predesigned cells are used (P1) • Predesigned cells are not used (P2) ECE 551 Spring 2003
Distinguishing Features of IC Technologies - 2 • Implementation technologies are distinguished by: • Mechanism used for instantiating distinct IC designs: • Metallization (M) • Fuses or Antifuses (F) • Stored Charge (C) • Static Storage (R) ECE 551 Spring 2003
Technologies in Terms of Distinguishing Features - 1 • Full Custom – P2, M • Transistors – L2, Interconnects – L2 • Standard Cell – P1, M • Transistors – L2, Interconnects – L2 • Gate Array, Sea of Gates – P1, M • Transistors – L1, Interconnects – L2 ECE 551 Spring 2003
Technologies in Terms of Distinguishing Features - 2 • FPGA – P1, F or R • Transistors – L1, Interconnects – L1 • PLD – P1, F or C • Transistors – L1, Interconnects – L1 ECE 551 Spring 2003
Technologies in Terms of Shared Fabrication Steps • Custom Fabricated Layers • Full Custom and Standard Cells – all layers are custom fabricated • Gate Arrays and Sea of Gates – only interconnect (metallization) layers custom fabricated • FPGAs and PLDs – nothing is custom fabricated • Consequences due to economy-of-scale: • Fab costs reduced for Gate Arrays and Sea of Gates • Fab costs further reduced for FPGAs and PLDs ECE 551 Spring 2003
Layout Styles - 1 • Technologies in terms of layout styles: Standard Cell Adjustable Spacing … Megacells Gate Array - Channeled Fixed Spacing … Base Cell ECE 551 Spring 2003
Layout Styles - 2 • Technologies in terms of layout styles: Gate Array - Channel-less (Sea of Gates) … Base Cell Gate Array - Structured … … Fixed Embedded Block ECE 551 Spring 2003
IC Costs - 1 • An example: 10,000 gate circuit [1] • Fixed costs • Standard Cell - $146,000 • Gate Array - $86,000 • FPGA - $21,800 • Variable costs • Standard Cell - $8 per IC • Gate Array - $10 per IC • FPGA - $39 per IC ECE 551 Spring 2003
IC Costs - 2 • An example: 10,000 gate circuit ECE 551 Spring 2003
IC Costs – 3 • Why isn’t FPGA cheaper per unit due to economy-of-scale? • The chip area required by each of the successive technologies from Full Custom to FPGAs increases for a fixed-sized design. • The larger the chip area, the poorer the yield of working chips during fabrication • Also, due to increased sales, FPGA prices have declined since the mid-90’s much faster than the other technologies. ECE 551 Spring 2003
Partition - Data- path &Control Draw Datapath Schematics * Define System Architecture Write Specifications Draw Control Schematics * Define State Diag/Tables Do Physical Design* Implement* Integrate Design* ASIC Design Flow - Traditional *Steps followed by validation and refinement ECE 551 Spring 2003
Traditional Flow Problems • Schematic Diagrams • Limited descriptive power • Limited portability • Limited complexity • State Diagrams and Algorithmic State Machines • Limited complexity • Difficult to describe parallelism • Time-Intensive and Hard to Update ECE 551 Spring 2003
How about HDLs Instead of Diagrams? - 1 • Hardware description languages (HDLs) • Computer-based programming languages • Model and simulate the functional behavior and timing of digital hardware • Synthesizable into a technology-specific netlist • Two main HDLs used by industry • Verilog HDL (C-based, industry-driven) • VHSIC HDL or VHDL (Ada-based, defense/industry/university-driven). ECE 551 Spring 2003
How about HDLs Instead of Diagrams? - 2 • Advantages of HDLs • Highly portable (text) • Describes multiple levels of abstraction • Represents parallelism • Provides many descriptive styles • Structural • Register Transfer Level (RTL) • Behavioral • Serve as input for synthesis ECE 551 Spring 2003
How about Synthesis instead of Manual Design? • Increased design efficiency • Potential for better optimization • Ability to explore more of overall design space • Reduces verification/validation problem • Are there disadvantages? ECE 551 Spring 2003
HDL/Synthesis Design Flow - 1 Design Specification Verification: Functional Pre-Synthesis Sign-Off Design Partition Integration Synthesis and Technology Map Design Entry: HDL Behavioral Verification: Functional To next page ECE 551 Spring 2003
HDL/Synthesis Design Flow - 2 Extract Parasitics Test Generation & Fault Simulation From prior page Verification: Post-Synthesis Physical Design Verification: Physical & Electrical Timing Verification: Post-Synthesis Design Sign-Off ECE 551 Spring 2003
An Example from Industry • A G3 wireless processor was designed using the following methodology: • Entire processor modeled and tested using VHDL and C-based test programs • Processor functionality verified by synthesizing to an FPGA and running 3G wireless applications at 25 MHz • Processor timing and design feasibility verified by synthesizing to a standard cell library and running applications at 500 MHz. • Final version of processor implemented using a mix of standard cell and custom logic to achieve low-power and 800 MHz clock speed. ECE 551 Spring 2003
Newer Technologies and Design Flows - SOC • System-on-a-Chip (SoC) • Designers use (Intellectual Property – IP) cores • RISC Core, DSP, Microcontroller, Memory • The main function is to glue many cores and generate/design only those components for which cores and designs may not be available • Used in ASIC as well as custom design environment • The issues relevant to this will be discussed near the end of the course ECE 551 Spring 2003
Contemporary Design Flow - 1 Design Specification Preliminary Phys. Design Integration & Verification: Functional Design Partition Pre-Synthesis Sign-Off Design Entry: HDL Behavioral Select IP Cores Synthesis and Technology Map Verification: Functional To HDL/Synth Design Flow -2 ECE 551 Spring 2003
Lecture 1.2 Summary • Application Specific Integrated Circuit (ASIC) Technologies • Provides a basis for what we will design • IC Costs • Gives a basis for technology selection • ASIC Design Flows • Shows the role of HDLs and synthesis • Provides a structure for • what we will learn • What we will do ECE 551 Spring 2003
References • Smith, Michael J. S., Application-Specific Integrated Circuits, Addison-Wesley, 1997. ECE 551 Spring 2003
Lecture 1.3 Pragmatics 1 • Pragmatics refers to practical design choices and techniques • Topics • Cell Libraries • Asynchronous Circuits • Three-State Logic and Hi-Z State ECE 551 Spring 2003
Cells and Cell Libraries • What is a cell? • What is a cell library? • What appears in the cell library for each ASIC cell? ECE 551 Spring 2003
What is a Cell? • Cells are the building blocks for digital designs • Come in different sizes, shapes and functions varying from transistors to large memory arrays or even a processor • Typically cells: • Small Scale: AND, OR, NAND, NOR, NOT, AOI, OAI, Flip-Flops, Latches • Medium Scale: Multiplexers, Decoders, Adders • Large Scale: Memories, Processors • Provided by ASIC vendors ECE 551 Spring 2003
What is a Cell Library? • A database specifying and describing the target technology in the form of pre-designed objects called cells. Synthesis target technology. • In-Class Discussion: What are typical components in the database for each cell? ECE 551 Spring 2003
Asynchronous Techniques • Delay-dependent design • Combinational hazards • Combinational hazard prevention • Asynchronous design ECE 551 Spring 2003
A A Delay-Dependent Design 1 LA PA LA PA Example: Level-to-Pulse Converter(Delay-Based) ECE 551 Spring 2003
Delay-Dependent Design 2 • Sometimes useful • But should be avoided • Time delays vary and so may: • Fail • Produce variable results, e. g. pulse length ECE 551 Spring 2003
D C Q Delay-Dependent Design 3 • Level to Pulse Converter (Synchronous) LA PA Clock • Level on LA must be longer than a clock period and must not rise close to the positive clock edge. Ideally, synchronous with Clock. ECE 551 Spring 2003
Combinational Hazards 1 • Example - Hazard in a Multiplexer A 1 B F C 1 B F ECE 551 Spring 2003
Combinational Hazards - 2 • A circuit has a hazard if there exists an assignment of delays such that an unwanted signal transition (glitch), can occur. • Types of changes on combinational circuit inputs : • Single-input change (SIC) • Multiple-input change (MIC) • A SIC static hazard exists on a circuit output if in response to a SIC, the output momentarily changes to the opposite value. • Static 1-hazard – output value to remain at 1 • Static 0-hazard – output value to remain at 0 ECE 551 Spring 2003
Combinational Hazards - 3 • Classification of Combinational Hazards • Static – SIC/MIC – output changes when it should remain fixed - output value within the “transition region of input changes is fixed. • Dynamic – SIC/MIC – output changes three or more times when it should change only once. • Essential – MIC – output changes when it should remain fixed – output value within the “transition region” of input changes not fixed. ECE 551 Spring 2003
Combination Hazards - 4 • In-class Example: Illustration of static, dynamic and essential hazards ECE 551 Spring 2003
Combinational Hazards - 5 • Consequences of Hazards • Signals with hazards within or entering asynchronous circuits (note that a flip-flop is an asynchronous circuit with respect to its clock signal!) • Cause incorrect state behavior • Extra state changes • Incorrect state changes • In-Class Example: Prevention of Hazards • Redundant Logic • Delay Dependence ECE 551 Spring 2003
Asynchronous Design - 1 • Which of the following sequential circuits involve asynchronous design? • A circuit that has no global clock signal involved in its operation – state changes occur in response to input changes only. • A D flip-flop circuit • A circuit using clock gating on flip-flop clock inputs • A circuit with a clock which uses the clear and preset inputs on the flip-flops for other than initialization. ECE 551 Spring 2003
Asynchronous Design - 2 • Because of the difficulty of eliminating hazards, it is very difficult to insure correct operation under all timing possibilities • Design must be done manually or by use of very specialized synthesis tools. • Therefore, avoid it if you can! • If you truly need it, investigate some of the more contemporary approaches[1] which avoid some of the many difficulties. ECE 551 Spring 2003
Three-State and Other Hi-Z States • Three-state conflicts • Floating three-state nets and inputs • Pull-ups and Pull-downs • Bus keepers ECE 551 Spring 2003
Three-State Conflicts - 1 • What are they and what are their effects? • Static – Chip damage or static power consumption • Dynamic – Dynamic or static power consumption 1 E0 1 E1 1 E0 0 1 E1 0 1 D0 E0 1 OUT D1 0 ECE 551 Spring 2003 1 E1