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Mate Grinder

Mate Grinder

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Mate Grinder

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  1. MATE European Dealer Meeting Mate Grinder

  2. Advantages of Automatic Controlled Punch and Die Grinding • More regrinds, accurate material removal • Protect punch and die material from heat • Superior surface finish • Accurate geometry, shear, parallel surfaces • Speed • Repeatability • Reliability

  3. Mate Vario Grinder Automatic punch and die grinding for all tooling styles.

  4. Cutting Edge Technology Die sharpened on the Mate Vario Grinder Die sharpened on ordinary surface grinder Sharp cutting edge with shallow depth of scratch results in long tooling life

  5. Machine Features Warning light indicating grinding and cycle finished Grinding area light Rotating fixture table with shear angle adjustment Programmable controller (fully automatic and manual modes) Cleaning hose and gun Six (6) storage drawers Built in coolant recirculation system

  6. Laser Top of Part Sensing Grinding head showing CBN wheel, laser and air purge housings. Laser top of punch and die sensing eliminates manual setup. Top surface is determined within 0.02 mm. The laser is located in a positive pressure air purge housing to prevent any grinding debris from blocking the laser beam. Hole diameter for laser 0.6 mm.

  7. Programmable Controller • Controller • PLC stores all grinding parameters for • automatic grinding. Five (5) programs can • be stored to ensure consistency. • Settings include: • Total cut depth • Material removal rate for rough cut • Material removal rate for fine cut • Polishing time Grinding cycle Fully automatic with programmed rapid positioning, slow feed, grinding feed speed, bottom dwell time and rapid return.

  8. Controlled Depth of Cut Accurate programmable material removal Achieve maximum number of regrinds.

  9. Grinding Cycle • Load punch or die • Close door • Press automatic start button • Rapid down cycle, warning light indicates machine in operation • Laser locates top of punch or die • Controlled speed grind starts, coolant starts, table rotation starts • Slow grind starts • Polishing • Rapid return to home position • Warning light indicated grinding cycle finished • Open door • Remove finished punch or die Typical cycle time 2.5 to 3 minutes

  10. Fixture Mounting Quick change bayonet mounting fixtures

  11. Easy Fixturing Fixtures available for all tooling styles.

  12. Grinding Punches With Shear Angle adjustment in ¼ degree increments. Pivot point

  13. Coolant Distribution System Coolant applied to CBN wheel from inside the grinding zone for maximum cooling and lubrication Coolant tank with high performance pump.

  14. Air Drying for Air Purge The air supplied to the purge system designed to keep the laser system clean must be free from moisture. To meet this requirement the Mate Vario Grinder is fitted with an air drying system.

  15. Maintenance • Daily • Check coolant level, add water as necessary • Clean machine interior with supplier hose after use • 2 weeks or 100 hours operation • Lubricate grind wheel head guide ways • Lubricate fine infeed screw • 4 to 6 months • Replace coolant and clean coolant box

  16. Specifications Total Electric Connection Requirements 4kVA (400V / 50Hz.) Grinding motor 3.3 KW, 2850 RPM Table drive 0.37 KW, 30 RPM worm gear Feed motor 2 phase stepping motor Coolant pump 0.16 KW, 50 l/m Compressed air 2 cubic liters/min @6 bars Air cleaner Provides dry clean air Coolant tank 35 liters (2 liters coolant included) Grinding wheel CBN, Ø 200 mm (included) Minimum grinding diameter 0.6 mm Maximum grinding diameter 160 mm Maximum grinding height 300 mm Minimum and Maximum one step grind 0.005 mm/min to 6.0 mm/min Maximum rapid down positioning 500 mm/min Grinding speed 0.15 mm/min Noise level 67 db (A) Installed space requirement L 800 mm, W 700 mm, H 1800 mm Weight 350 Kg Grinding area visibility Illuminated Safety light Indicates: Grinding & Cycle finished Origination Germany

  17. Comparison with otherMachines • Amada TOGU-EU • Wilson Tool X-Sharp • Finn-Power Exner TG 160

  18. Amada TOGU-EU • Fixture 3-Jaw-Chuck • Grinding Motor 1,5 kW • Coolant Tank 20 l • Programmable • Min. grinding diameter 2.0mm • Max. one step grind 0.99 mm • Grinding speed 0.03 – 0.06 mm • Only one grinding speed, no spark-out time

  19. Wilson X-Sharp • Fixture 3-Jaw-Chuck • Grinding Motor 2,2 kW • Programmable • Min. grinding diameter 2.0mm • Max. one step grind 0.99 mm • Grinding speed • Only one grinding speed, no spark-out time

  20. Finn-Power Exner TG160 • Fixture 3-Jaw-Chuck • Grinding Motor 1,1 kW • Programmable • Min. grinding diameter 2.0 mm • Max. one step grind 0.8 mm • Grinding speed 0.027 – 0.045 mm • Grinding wheel diameter 135 mm • Only one grinding speed, no spark-out time

  21. Comparison summary

  22. Economy Grinder Project • We are looking for an economy grinder • We have ordered 3 prototypes • We will decide in May 2010 • We will be on the market in June/July

  23. MATE PRECISION TOOLING www.mate.com ©2000 Mate Precision Tooling