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Preventive Maintenance and Power Supply Management in LHCb: Niels Tuning Overview

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maya-petty
12 diapositives · 246 Views · Dec 02, 2014

This document outlines the preventive maintenance strategies implemented in the LHCb project, focusing on crucial tasks such as fan replacements and power supply assessments. Following recent issues, such as water damage to power supplies from a clogged cooling circuit, the next steps include thorough testing of all power supplies, repair of water connectors, and preparation for upcoming commissioning tasks. The history of power supply performance is also documented, alongside considerations for fan longevity and maintenance to minimize risks during operation.

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  1. LV status Niels Tuning (1/9)

  2. Outline • Preventive maintenance • Fan replacement • Power supplies: • Clogged cooling water circuit • Water damage • Next steps Niels Tuning (2/9)

  3. 1) Preventive Maintenance: Fan replacement • CAEN: untouched • Wiener LV • PFC (6x) • 1 PFC (7196 0059) exploded (AC short) during the final check after preventive maintenance • Fan tray (1x) • Crate PS (1x) • Wiener Tell1 Racks • Fan tray (2x) • Crate PS (4x) • 1 Crate PS (7140 0023) not switch on • Retested, and seems ok • See logbook: • http://lblogbook.cern.ch/OT/3627 PFC Tell1 Rack PS LHCb week 24 Feb 2014 – LV - N. Tuning (3)

  4. 2) Power supplies: history • History (see Moritz’ talk LHCb week 9 Sep 2013): • Switched on LV for commissioning week in Sep 2013 • Dirty cooling circuit: (logbook 21 Oct 2013) LHCb week 24 Feb 2014 – LV - N. Tuning (4)

  5. 2) Power supplies: “verification” procedure • Water spill when checking cooling circuit • 3-SEP-2013: Unconnected cooling water for T1C and T2A • 4-SEP-2013: • A-side: T1A, T2A OK; T3A ERROR • C-side: T1C, T2C, T3C ERROR • JAN-2014: Unmounted all 6 • Being tested one at the time: • 17-OCT: T2C OK, with worries?? • 22-JAN: T1C OK • 30-JAN: T3C OK • 12-FEB: T1A OK • 21-FEB: T2A OK • To be done: T3A • To be done: Spare • Will order one extra spare PS LHCb week 24 Feb 2014 – LV - N. Tuning (5)

  6. 3) Next steps • Clogged cooling water circuit at Sep comm. week • Water spill damaged LV power supplies • Next: • Check carefully all 6 power supplies (long term, with load) • Buy extra spare • Replace water connectors (thanks Laurent Roy for help!) • Re-install power supplies • Test at next commissioning week (~17-MAR) LHCb week 24 Feb 2014 – LV - N. Tuning (6)

  7. Backup LHCb week 24 Feb 2014 – LV - N. Tuning (7)

  8. 1) Preventive Maintenance: Fan replacement Ken Wyllie, TB 26 feb 2013 • Wiener: our fans are under maintenance now • LV power supply (PFC) + fan trays • Tell1 crates fan trays • Total cost 6k CHF • CAEN: we wish not to touch Niels Tuning (8/9)

  9. Intermezzo: Fans in OT • CAEN HV (2 SY1527 Mainframes): We prefer not to touch the system • They have a lifetime of 20khours at 60 C.This corresponds to 2.3 years continuous operation at 60 C.Suppose operation at 30 C, the lifetime increases to(1.26)^3 x 2.3 = 4.6 years of continuous running. • Actual experience suggests lifetime is longer. • We think the risk of damage when taking apart the system is considerable. • We will try to remove dust during LS1. • Wiener LV: We wish to have the fans replaced • PFC units (6) • They have fans with a lifetime of 39khours at 40 C.This corresponds to 4.5 years continuous operation at 40 C (or 5.7 years at 30 C). • At the same time, we have the chance to check/replace suspicious capacitors. • This (simply) implies sliding out the PFC units, and does not form a big risk. • Fan-Tray • Lower priority, as they have longer lifetime 65 khours + easy to replace. • Crate-power-supply of the RCM-crate • Wiener TELL1: We wish to have the fan-tray replaced • Fan-trays • Lower priority, as they have longer lifetime 65 khours + easy to replace • Crate-power-supplies LHCb week 9 Dec 2013 – LV - N. Tuning (9)

  10. CAEN HV (SY1527) LHCb week 9 Dec 2013 – LV - N. Tuning (10)

  11. Wiener LV Front: Back: III. Crate Power Supply I. PFC (x6): II. Fan tray:

  12. Wiener TELL1 Front: Back: II. Crate power supplies I. Fan tray: